Paper web autosplicer

• US 6,016,989 A
• Filed: 08/24/1998
• Issued: 01/25/2000
• Est. Priority Date: 08/24/1998
• Status: Expired due to Term

• Current Assignee: GLV Finance Hungary KFT Acting Through Its Luxembourg Branch
• Original Assignee: Beloit Technologies, Inc.
• Inventors: Gangemi, Donald
• Primary Examiner(s): Jillions, John M.
• Application Number:
  US09/139,289
• Time in Patent Office: 519 Days
• Field of Search: 242/552, 242/553, 242/554.2, 242/556.1, 156/506, 156/505, 156/159, 156/258, 156/263, 156/304.1, 156/324
• US Class Current: 242/553
• CPC Class Codes: B65H 19/1852 taking place at a distance from the replacement roll
• CPC Class Codes: B65H 2301/41734 involving rail
• CPC Class Codes: B65H 2301/46174 cutting both spliced webs separately
• CPC Class Codes: B65H 2301/46222 involving double butt splice, i.e. adhesive tape applied on both sides of the article or web portions
• CPC Class Codes: B65H 2301/4631 Adhesive tape
• CPC Class Codes: B65H 2301/46412 by element moving in a direction perpendicular to the running direction of the web

Abstract

A method and apparatus is disclosed for effecting, in a preferred embodiment, a double-sided web splice for paper webs produced in the papermaking process. A trailing portion of a first paper web is held and cross-cut over a support beam which is selectively moved into, and out of, supporting position beneath. The leading portion of a second paper web is brought into position over the support beam where the second paper web is also held and cross-cut. Carriages containing first and second tape means traverse the trailing and leading edges of the webs. On one carriage is mounted a plow-like web lifting and separating apparatus for contacting the leading and trailing edges of the webs and forming a splice bed between the temporarily lifted and separated web edges. A first tape means is mounted to the carriage to extend an adhesive tape in the web bed, the tape having a non-adhesive side supported on the beam. A second tape dispensing apparatus is mounted to a second carriage for applying a second adhesive tape with an adhesive side facing downwardly against the edges of the first and second webs over the support beam. A web pressing apparatus is mounted on the second carriage downstream of the second tape dispensing apparatus for pressing the tapes together to splice the webs together.

Claims

1. Apparatus for effecting a quality splice between trailing and leading portions of separate first and second paper webs, respectively, comprising, in combination:

winder apparatus for supporting one or more winder cores, each core initially having a reel comprising a web wound thereon, each core rotatably supporting the reel when a first paper web is unwound from a first winder core;

a guide roll for receiving the first paper web from its reel and guiding the first paper web downstream;

a web support means selectively movable between web supporting and non-supporting positions in a span of the first paper web between the winder apparatus and the guide roll;

carriage apparatus for mounting web severing means for selectively engaging the first and second paper webs over the web support means and cross-cutting the first and second paper webs from one side thereof to the other side to form a trailing edge on a trailing portion on the first paper web, and an adjacent leading edge on a leading portion of the second paper web, the carriage means adapted and arranged for reciprocal traversing movement relative to the web support means, and the web supported thereon from a first side of the webs to a second side of the webs;

a first paper web clamping means for selectively clamping a trailing portion of the first paper web against the web support means;

a threading roll means for selectively engaging a second paper web from a reel on a successive second winder core rotatably supported on the winder apparatus, the threading roll means movable into proximity with the web support means for bringing the second paper web into supporting engagement with the web support means and for selectively clamping a leading portion of the separate second paper web to the web support means to be severed while supported on the web support means, such severance producing a leading edge on a leading portion of the second paper web;

web lifting and spreading means mounted on the carriage apparatus for engaging the leading and trailing edges of the second and first webs, respectively, at or near one side thereof, and for lifting and separating the leading and trailing edges as the carriage apparatus traverses the webs, such separation of the leading and trailing edges forming a splice bed downstream of the web lifting and spreading means;

tape means mounted to the carriage apparatus, the tape means being so constructed and arranged as to extend an adhesive tape into the splice bed to support a non-adhesive side of the tape on the web support means with an adhesive side of the adhesive tape facing upwardly to face the edges of the first and second tapes;

pressing means mounted to the carriage apparatus to press the edges of the first and second webs against the adhesive side of the adhesive tape to splice the first and second webs together upon traversing movement of the carriage.

2. An apparatus for effecting a quality splice, as set forth in claim 1, further including:

a second tape means mounted to a second carriage apparatus, and being so constructed and arranged for applying a second adhesive tape to the leading and trailing edges of the second and first paper webs, respectively, on the side of the webs opposite the web side facing the web support means, the second adhesive tape having an adhesive side facing the second and first paper webs;

the pressing means is mounted to the second carriage apparatus for pressing a non-adhesive side of the second tape to effect a splice between the first and second webs with the second tape from the second tape means.

3. An apparatus for effecting a quality splice, as set forth in claim 2, wherein:

the second tape means and the pressing means are so constructed and arranged as to apply the second tape to the first and second paper webs and press the tape onto the edges of the webs upon reciprocal movement of the second carriage apparatus as it moves from the other side to its initial position on one side of the first and second webs.

4. An apparatus for effecting a quality splice, as set forth in claim 1, wherein:

the tape means, second tape means, and pressing means are mounted to the carriage apparatus on the same side thereof.