Battery charging system

• US 6,018,231 A
• Filed: 01/20/1998
• Issued: 01/25/2000
• Est. Priority Date: 10/02/1997
• Status: Expired due to Fees

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Gifford, Carl W., Shaver, David M.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US09/008,881
• Time in Patent Office: 735 Days
• Field of Search: 320/103, 320/110, 320/116, 320/117, 320/118, 320/120, 320/121, 320/FOR 105, 320/FOR 114, 320/FOR 115, 320/FOR 116
• US Class Current: 320/116
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034

Abstract

A battery charging system enables rapid recharging of a working battery without immediate access to ac power and without the need for current limit and/or overvoltage protection. The battery charging system makes use of a charging battery having a number of cells that is greater than the number of cells in the working battery. The charging battery produces a charging current that is proportional to the difference in the number of cells in each battery. In this manner, the battery recharging system is capable of rapidly recharging the working battery. The number of cells in the charging battery is selected, however, such that the series voltage of the charging battery cells is less than or equal to the maximum rated voltage of the working battery. Thus, the voltage of the charging battery is greater than the operating voltage of the working battery but less than or equal to the maximum voltage rating of the working battery. As a result, the charging battery is generally incapable of overcharging the working battery, and therefore does not require current limit and/or overvoltage protection circuitry.

Claims

1. A charging system comprising:

a working battery;

a charging battery electrically coupled to the working battery to thereby charge the working battery,

wherein the charging battery is coupled to the working battery with substantially no intervening current limit circuitry to limit the level of current delivered by the charging battery to the working battery, and

wherein a number of cells in the charging battery is greater than a number of cells in the working battery, the series voltage of the number of cells in the charging battery being less than or equal to a maximum rated voltage of the working battery;

a charging unit, electrically coupled to the charging battery, the charging unit converting ac current from an external ac source to dc charging current to charge the charging battery; and

current limit circuitry that limits the level of the dc charging current produced by the charging unit.

2. The system of claim 1, further comprising a fuse between the charging battery and the working battery.

3. The system of claim 1, wherein the working battery includes only six cells and the charging battery includes only seven cells.

4. The system of claim 1, wherein the working battery includes only twelve cells and the charging battery includes greater than twelve and less than or equal to fourteen cells.

5. The system of claim 1, wherein the working battery includes only eighteen cells and the charging battery includes greater than eighteen and less than or equal to twenty-one cells.

6. The system of claim 1, wherein each of the cells in the working battery and the charging battery has substantially the same voltage capacity.

7. The system of claim 1, wherein each of the cells in the working battery and the charging battery has a voltage capacity of approximately two volts.

8. The system of claim 1, wherein each of the cells in the working battery and the charging battery is a sealed lead acid battery cell.