Retractable reel with channeled ratchet mechanism

• US 6,019,304 A
• Filed: 01/06/1998
• Issued: 02/01/2000
• Est. Priority Date: 01/07/1997
• Status: Expired due to Term

• Current Assignee: Konnectronix Incorporated, Paul C. Burke
• Original Assignee: Telefonix Incorporated (Astronics Corporation), Paul C. Burke
• Inventors: Burke, Paul C., Skowronski, Richard E.
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): RIVERA, WILLIAM ARAUZ
• Application Number:
  US09/003,309
• Time in Patent Office: 756 Days
• Field of Search: 242/378, 242/378.1, 242/378.2, 242/378.3, 242/385.1, 242/385.3, 242/373
• US Class Current: 242/373
• CPC Class Codes: B65H 75/4434 actuated by pulling on or imparting an inclination to the material
• CPC Class Codes: B65H 75/4449 Arrangements or adaptations to avoid movable contacts or rotary couplings, e.g. by the use of an expansion chamber for a lenght of the cord or hose
• CPC Class Codes: H02G 11/02 using take-up reel or drum
• CPC Class Codes: H04M 1/15 Protecting or guiding telephone cords

Abstract

A retractable reel assembly comprises double tear drop shaped housing, a spool disposed in the housing and journaled for rotation about an axis, the spool and housing defining a plurality of chambers within the housing around the axis. The spool and housing define a cable storage chamber with a second length of cable retractably stored therein and a cable expansion chamber with a length of cable stored therein, a spring chamber and a ratchet chamber. The housing also has a spring takeup compartment and cable adjustment compartment located on a second parallel axis. A constant force spring extends from the spring storage chamber to the spring takeup compartment to urge the spool to rotate in a cable retracting direction.

Claims

1. A retractable reel assembly, comprising:

a housing;

a spool in said housing and mounted for rotation about an axis, said spool and said housing defining a plurality of chambers within said housing around said axis;

a length of electrical cable wound on said spool in said housing and around said axis in a first one of said chambers defining a cable storage chamber for a first portion of said length of cable and in a second one of said chambers defining a cable expansion chamber for a second portion of said length of cable, said housing having a first opening generally radially outward of said cable storage chamber for extension therethrough of an end of said first portion of said cable and a second opening from said cable expansion chamber for extension therethrough of an end of said second portion of said cable;

a constant force spring disposed in part around said axis in a third one of said chambers defining a spring containing chamber, said constant force spring being the only spring in said reel assembly;

said housing having a spring takeup compartment radially outward from and in communication with said third chamber, said spring having one end operatively coupled to said spool in said third chamber and an opposite end in said spring takeup compartment, said spring urging said spool to rotate in a cable retracting direction that winds said first portion of said cable onto said spool in said cable storage chamber, said first portion of said cable being manually unwindable, against the urging of said spring, off of said spool and out of said cable storage chamber through said first housing opening.

2. A retractable reel assembly as in claim 1, wherein said spring unwinds and winds in said spring takeup compartment as it simultaneously and respectively winds and unwinds in said spring containing chamber.

3. A retractable reel assembly as in claim 1, wherein said spring unwinds and winds in said spring takeup compartment about a spring takeup axis that is radially outward from and parallel to said spool axis.

4. A retractable reel assembly as in claim 1, wherein said three chambers are axially spaced along said axis in side by side relationship.

5. A retractable reel assembly as in claim 1, wherein said housing has axles on opposite sides thereof along said axis and said spool is journaled for rotation on said axles.

6. A retractable reel assembly as in claim 1, further comprising a ratchet mechanism in a fourth one of said chambers defining a ratchet mechanism chamber, for controlling retraction of said first portion of said cable into said first chamber by selectively preventing rotation of said spool by said spring in said cable retracting direction.

7. A retractable reel assembly as in claim 6, wherein said spool has first, second and third axially spaced radial walls defining said cable storage chamber between said first and second radial walls and said cable expansion chamber between said second and third radial walls, and said housing has first and second side walls at opposite axial ends of said spool defining said spring containing chamber between said first side wall and one of said first and third radial walls and defining said ratchet mechanism chamber between said second side wall and the other of said first and third radial walls.

8. A retractable reel assembly as in claim 7, wherein said ratchet mechanism is a springless ratchet mechanism.

9. A retractable reel assembly as in claim 8, wherein said ratchet mechanism comprises a ratchet plate defined on a surface of said other of said first and third radial walls that faces said housing second side wall and a ratchet arm pivotally coupled at one end to said housing second side wall and operatively coupled at an opposite end to said ratchet plate.

10. A retractable reel assembly as in claim 9, wherein said ratchet plate includes a channel having channel guides formed therein and said opposite end of said ratchet arm slidingly engages said channel.

11. A retractable reel assembly as in claim 6, wherein said ratchet mechanism includes a channel carried by said spool and having a channel guide formed therein, and a ratchet arm pivotally coupled at one end to said housing and slidingly engaged at an opposite end within said channel.

12. A retractable reel assembly as in claim 1, wherein said housing includes a cable adjustment compartment, said second portion of said cable extending from said cable expansion chamber into said cable adjustment compartment and extending from said cable adjustment compartment outside of said housing through said housing second opening, said cable expansion chamber holding a predetermined fixed length of cable and said cable adjustment compartment storing a variable length of said second portion of said cable.

13. A retractable reel assembly as in claim 12, wherein said cable adjustment chamber is radially outward of said cable expansion chamber.

14. A retractable reel assembly as in claim 1, wherein said housing includes a recessed area radially outward from said cable storage chamber, said first opening extending between said recessed area and said cable storage chamber.

15. A retractable reel assembly as in claim 14, further comprising a stop member attached to said first portion of said cable exterior of said housing to prevent complete retraction of said first portion of said cable through said first opening into said cable storage area, and said recessed area of said housing receiving said stop member therein to stop further retraction of said first portion of said cable.

16. A retractable reel assembly as in claim 1, wherein said housing comprises two axial portions, a first portion being tear drop shaped and having said spring containing chamber and said spring takeup compartment and a second portion defining at least part of said cable storage chamber, said housing second portion having a shoulder adjacent to and recessed relative to said housing first portion and being radially outward from said cable storage chamber and said first opening extending through said shoulder into said cable storage chamber.

17. A retractable reel assembly as in claim 16, further comprising a stop member attached to said first portion of said cable exterior of said housing to prevent complete retraction of said first portion of said cable through said first opening into said cable storage area, and said recessed surface of said housing first portion receiving said stop member thereon and said stop member being recessed relative to said tear drop shaped first housing portion.

18. A retractable reel assembly as in claim 1, wherein said housing includes a cable adjustment compartment radially outward of said cable expansion chamber, said second portion of said cable extending through said cable adjustment compartment for storing a variable length of said second portion of said cable;

and said housing having a first tear drop shaped portion defining said spring containing chamber, said spring takeup compartment, said cable expansion chamber and said cable adjustment chamber, said spring containing chamber being side by side with said cable expansion chamber and said cable adjustment compartment being side by side with said spring takeup compartment.

19. A retractable reel assembly as in claim 18, further comprising a ratchet mechanism in a fourth one of said chambers defining a ratchet mechanism chamber, and wherein said housing has a second tear drop shaped portion axially abutting said first tear drop shaped portion, said second tear drop shaped portion defining said ratchet mechanism chamber and at least a portion of said cable storage chamber, said ratchet mechanism chamber and said cable storage chamber being side by side.

20. A retractable reel assembly as in claim 19, wherein said second tear drop shaped housing portion is offset relative to said first tear drop shaped housing portion thereby defining a recessed area, said recessed area being radially outward from said cable storage chamber and said first opening extending through said recessed area, and further comprising a stop member attached to said first portion of said cable exterior of said housing to prevent complete retraction of said first portion of said cable through said first opening into said cable storage area, and said recessed area of said housing receiving said stop member and said stop member being recessed relative to said first tear drop shaped housing portion.

21. A retractable cord reel, comprising:

a spool,

a housing enclosing and rotatably supporting said spool about a spool axis, said housing and said spool defining a cable storage chamber, a cable expansion chamber and spring containing chamber coincident with said spool axis, said housing having a first opening generally radially outward from said cable storage chamber, said housing having a spring takeup compartment radially outward from and in substantially the same transverse plane as said spring containing chamber, said spring takeup compartment having a spring takeup axis parallel to said spool axis, said spring containing chamber being in communication with said spring takeup compartment;

said housing having a first axial portion and a second axial portion, said first axial portion being teardrop shaped in its transverse plane and housing said spring containing chamber and said spring takeup compartment, and said second axial portion housing at least a portion of said cable storage chamber, the exterior of said housing having a shoulder on said second housing portion adjacent to and recessed relative to said first housing portion, said shoulder having said first opening therein;

a first length of signal carrying cable wound on said spool around said axis in said cable storage chamber and having an end extending out of said housing through said first opening;

a second length of cable wound on said spool around said axis in said cable expansion chamber, said second length of cable being operatively connected to said first length of cable, and

a length of spring having one end within said spring containing chamber attached to said spool and an opposite end within said spring takeup compartment, said spring urging said spool to rotate in a cable retracting direction.

22. A retractable cord reel as in claim 21, wherein said housing and said spool further define a ratchet chamber coincident with said spool axis;

and further comprising a ratchet mechanism in said ratchet chamber for selectively restraining rotation of said reel.

23. A retractable cord reel as in claim 21, wherein said first length of cable is round and at least a portion of said second cable is flat.

24. A retractable cord reel as in claim 21, further including a cable adjustment compartment in said housing lying in substantially the same transverse plane as and radially outward from said cable expansion chamber, said cable adjustment compartment having a second opening outward from said housing, said second length of cable extending from said cable expansion chamber through said adjustment compartment, through said second opening and beyond said opening, said housing having a cable restrainer preventing withdrawal of said second length cable beyond said opening by more than a preselected length, and said cable adjustment compartment being adapted to receive and contain a variable portion of said preselected length.

25. A retractable cord reel as in claim 24, wherein said cable adjustment compartment is generally coincident with said spring takeup axis.

26. A retractable cord reel as in claim 21, wherein said housing has an external recessed area lying at least in part in substantially the same plane as and radially outward from said cable storage chamber and said first opening extending between said recessed area and said cable storage chamber, and wherein an end of said first length of cable extends from said cable storage chamber through said first opening to the exterior of said housing.

27. A retractable cord reel as in claim 26, further comprising a stop member attached to said first length of cable toward said end thereof and adapted to be received within said housing recessed area and to engage said housing at said opening to prevent retraction of said cord end through said opening and into said cable storage chamber.

28. A retractable cord reel as in claim 21, including a wall in said cable storage chamber extending generally parallel to and spaced from said first length of cable in said cable storage chamber adjacent said opening, said first length of cable being extendible from and retractable into said cable storage chamber and said wall limiting lateral movement of said first length of cable during extension and retraction.

29. A retractable cord reel as in claim 21, wherein said housing has an internal generally cylindrical wall and said spring containing chamber is within said cylindrical wall.

30. A retractable cord reel as in claim 29, including a plurality of arcuately spaced, generally radial ribs extending between said cylindrical wall and an outer wall of said housing to stiffen said housing.

31. A retractable reel assembly, comprising:

a housing;

a spool disposed in said housing and mounted for rotation about an axis, said spool and said housing defining a cable storage chamber and a cable expansion chamber, said cable storage chamber having a first length of cable retractably stored therein and said cable expansion chamber having a second length of cable stored therein;

a cable adjustment compartment in said housing radially outward from and in communication with said cable expansion chamber and having an opening from said cable adjustment compartment, an end of said second length of cable extending through said adjustment compartment and said opening and beyond said opening by a preselected length, and said cable adjustment compartment is adapted to receive and contain a portion of said preselected length of cable to control the length of cable that extends beyond said opening from said cable adjustment compartment; and

a spring operatively associated with said spool, said spring urging said spool to rotate in a cable retracting direction.

32. A reel assembly as defined in claim 31 further comprising a ratchet mechanism for controlling retraction of said first length of cable into said cable storage chamber by selectively preventing rotation of said spool relative to said housing, said ratchet mechanism comprising a channel carried by said spool having a channel guide formed therein and a ratchet arm which slidingly engages said channel, said ratchet arm comprising a pivotable arm having a first end fixed to said housing at a pivot point and a second end that slidingly engages said channel.

33. A reel assembly as defined in claim 32, wherein said ratchet mechanism comprises:

an outer annular channel having a relatively large diameter;

an inner annular channel having a relatively small diameter;

a transfer-in channel interconnecting said inner and outer annular channels; and

a transfer-out channel interconnecting said inner and outer annular channels.

34. A reel assembly as defined in claim 33, wherein said transfer-out channel comprises a V-shaped channel.

35. A retractable reel assembly, comprising:

a housing having a first opening;

a spool disposed in said housing and mounted for rotation about an axis, said spool and said housing defining a cable storage chamber having a first length of cable retractably stored therein, a cable expansion chamber having a second length of cable stored therein, and a spring containing chamber;

a spring in part disposed in said spring containing chamber;

said housing having a spring takeup compartment radially outward from and in communication with said spring containing chamber, said spring having one end operatively coupled to said spool in said spring containing chamber and an opposite end in said spring takeup compartment, said spring urging said spool to rotate in a cable retracting direction that winds said first length of cable onto said spool in said cable storage chamber, said first length of cable being manually unwindable, against the urging of said spring, off of said spool and out of said cable storage chamber through said first housing opening;

a recessed area on said housing radially outward from said cable storage chamber; and

a stop member attached to said first length of cable outside of said housing to prevent complete retraction of said first length of said cable through said first opening into said cable storage chamber, and said recessed area of said housing receiving said stop member therein.

36. A retractable reel assembly as in claim 35, wherein said housing comprises two axial portions, a first portion being tear drop shaped and having said spring containing chamber and said spring takeup compartment and a second portion defining at least part of said cable storage chamber, said recessed area being adjacent the tear drop shape of said first housing portion.

37. A retractable reel assembly as in claim 35 wherein said first length of cable is round and wherein at least a portion of said second length of cable is flat.

38. A retractable reel assembly as in claim 35, wherein said housing includes a cable adjustment compartment radially outward of said cable expansion chamber said second length of cable extending through said cable adjustment compartment for storing a variable length of said second length of cable;

and said housing having a first tear drop shaped portion defining said spring containing chamber, said spring takeup compartment, said cable expansion chamber and said cable adjustment compartment, said spring containing chamber being side by side with said cable expansion chamber and said cable adjustment compartment being side by side with said spring takeup compartment.

39. A retractable reel assembly as in claim 38, further comprising a ratchet chamber in said housing adjacent said spool, and a ratchet mechanism in said ratchet chamber, and wherein said housing has a second tear drop shaped portion axially abutting said first tear drop shaped portion, said second tear drop shaped portion defining said ratchet chamber and at least a portion of said cable storage chamber, said ratchet chamber and said cable storage chamber being side by side.

40. A retractable reel assembly as in claim 39, wherein said second tear drop shaped housing portion is offset relative to said first tear drop shaped housing portion defining said recessed area.

41. A retractable reel assembly as in claim 35, wherein said housing has an end wall, said end wall including a recess for receiving a fastener for attaching said reel assembly to a surface.