Laminated membrane structure for polarographic measurement and methods of making said structures

• US 6,020,052 A
• Filed: 01/28/1998
• Issued: 02/01/2000
• Est. Priority Date: 07/30/1996
• Status: Expired due to Term

• Current Assignee: YSI Incorporated (Xylem, Inc.)
• Original Assignee: YSI Incorporated (Xylem, Inc.)
• Inventors: Johnson, Jay M.
• Primary Examiner(s): McAvoy, Ellen M.
• Application Number:
  US09/011,251
• Time in Patent Office: 734 Days
• Field of Search: 428/304.4
• US Class Current: 428/304.4
• CPC Class Codes: B32B 23/08 of synthetic resin
• CPC Class Codes: B32B 2305/026 Porous
• CPC Class Codes: B32B 27/365 comprising polycarbonates
• CPC Class Codes: B32B 5/18 characterised by features of a layer of foamed material
• CPC Class Codes: B32B 7/12 using interposed adhesives or interposed materials with bonding properties
• CPC Class Codes: C12Q 1/002 Electrode membranes
• CPC Class Codes: Y10S 435/817 Enzyme or microbe electrode
• CPC Class Codes: Y10T 428/249953 Composite having voids in a component [e.g., porous, cellular, etc.]
• CPC Class Codes: Y10T 428/249987 With nonvoid component of specified composition

Abstract

An improved laminated enzyme containing membrane for polarographic sensors and methods of making these membranes are disclosed. The laminated membrane comprises an outer, support layer having pores therein of greater than about 300 angstrom units in diameter and this outer membrane has a pore density of less than 6×10⁸ pores/cm². The porosity of the outer membrane may be on the order of 0.001-0.2%. An enzyme layer is interposed between the support layer and an inner, barrier layer; the latter positioned near the working electrode of the polarographic cell. The enzyme layer comprises a buffer solution dispersed therein wherein the molarity of the buffer solution is between about 1×10^-6 to 0.1 M. The enzyme layer is highly dense as measured by a molar response ratio of ferrocyanide:H₂ O₂ of less than about 0.05.

Claims

1. Laminated membrane for use in a polarographic cell assembly for assay of an analyte in a mixture or solution, said laminated membrane comprising:

an outer layer having pores therein,

an inner layer, and

an enzyme layer disposed between said outer layer and said inner layer, said enzyme layer comprising a buffer solution therein adapted to maintain a pH of between about 4 to 9.0 in said enzyme layer;

said buffer being present in said solution in an amount of between about 0.001 to about 0.050 M.

2. Laminated membrane as recited in claim 1 wherein said buffer is present in said buffer solution in an amount of about 0.001 to 0.005 M.

3. Laminated membrane as recited in claim 1 wherein said enzyme layer is further characterized by exhibiting a molar response ratio of ferrocyanide:

H₂ O₂ of about 0.05 or less.

4. Method of making a laminated membrane assembly for use in the polarographic measurement of an analyte existing in an undiluted blood sample, comprising:

(a) providing a porous outer support layer;

(b) providing an inner barrier layer;

(c) providing an enzyme containing mixture comprising a buffer solution, said buffer solution adapted to maintain a pH of between about 4 to 9.0 in said enzyme containing mixture, said buffer being present in said buffer solution in an amount of about 0.001 to about 0.050 M.

5. Method as recited in claim 4 wherein said buffer is present in said solution in an amount of about 0.001 to about 0.005 M.

6. Method as recited in claim 4 wherein said enzyme containing mixture, after drying, exhibits a molar response ratio of ferrocyanide:

H₂ O₂ of about 0.05 or less.

7. Laminated membrane for use in a polarographic cell assembly for assay of an analyte existing in a sample of undiluted whole blood, plasma or serum, said laminated membrane comprising:

an outer layer having pores therein,

an inner layer, and

an enzyme layer disposed between said outer layer and said inner layer, said enzyme layer characterized by exhibiting a molar response ratio of ferrocyanide;

H₂ O₂ of about 0.05 or less.

8. Laminated membrane as recited in claim 7 wherein said enzyme layer comprises a buffer solution therein adapted to maintain a pH of between about 4 to 9.0 in said enzyme layer, said buffer being present in said solution in an amount of between about 1×

10^-6 to about 0.1 molar.

9. Laminated membrane as recited in claim 7 wherein said buffer is present in said buffer solution in an amount of between about 0.001 to about 0.05 M.

10. Laminated membrane as recited in claim 9 wherein said buffer is present in said buffer solution in an amount of between about 0.001 to about 0.005 M.

11. Laminated membrane for use in a polarographic cell assembly for assay of an analyte in a mixture or solution, said laminated membrane comprising:

an outer layer having pores,

an inner layer, and

a highly dense enzyme layer disposed between said outer layer and said inner layer, said enzyme layer characterized by exhibiting a molar response ratio of ferrocyanide;

H₂ O₂ of about 0.05 or less.

12. Method of making a laminated membrane assembly for use in the polarographic measurement of an analyte existing in a blood sample, comprising:

(a) providing a porous outer support layer;

(b) providing an inner barrier layer;

(c) providing a high density enzyme containing layer between said outer layer and said inner barrier layer;

said high density enzyme layer exhibiting a molar response ratio of ferrocyanide;

H₂ O₂ of about 0.05 or less.