Thermoplastic polyimide balloon catheter construction

• US 6,024,722 A
• Filed: 10/02/1997
• Issued: 02/15/2000
• Est. Priority Date: 01/06/1994
• Status: Expired due to Term

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Scimed Life Systems Incorporated (Boston Scientific Corporation)
• Inventors: Rau, Bruce H., Shoemaker, Susan M., Buscemi, Paul J.
• Primary Examiner(s): MCDERMOTT, CORRINE MARIE
• Application Number:
  US08/817,165
• Time in Patent Office: 866 Days
• Field of Search: 604/96, 604/101, 604/264, 604/280, 604/524-527, 606/192, 606/194
• US Class Current: 604/96.01
• CPC Class Codes: A61M 2025/1075 having a balloon composed of several layers, e.g. by coating or embedding
• CPC Class Codes: A61M 25/0009 Making of catheters or other medical or surgical tubes
• CPC Class Codes: A61M 25/0045 multi-layered, e.g. coated coating materials A61L29/08
• CPC Class Codes: A61M 25/005 with embedded materials for reinforcement, e.g. wires, coils, braids
• CPC Class Codes: A61M 25/1029 Production methods of the balloon members, e.g. blow-moulding, extruding, deposition or by wrapping a plurality of layers of balloon material around a mandril
• CPC Class Codes: A61M 25/1036 Making parts for balloon catheter systems, e.g. shafts or distal ends A61M25/1029 takes precedence
• CPC Class Codes: A61M 25/104 used for angioplasty

Abstract

The present invention discloses the incorporation of thermoplastic polyimide into various parts of balloon catheters such as catheter shafts and balloons. Such catheter constructions may be integral or unitary in which the shaft of a portion thereof and balloon are manufactured as a single unit or the construction may be comprised of a separate shaft to which a balloon is attached as by adhesive or other bonding.

Claims

1. An improved balloon catheter comprising a shaft portion having a proximal end and a distal end, and a balloon portion located at the distal end of said shaft portion, wherein the improvement comprises said shaft portion of the balloon catheter being comprised of thermoplastic polyimide having a melting point in the range of about 340°

C.-410°

C.

2. The balloon catheter of claim 1 in which the balloon is comprised at least in part of thermoplastic polyimide.

3. An improved balloon catheter comprising a shaft portion having a proximal end and a distal end, and a balloon portion located at the distal end of said shaft portion, wherein the improvement comprises at least a portion of the shaft being comprised of thermoplastic polyimide having a melting point in the range of about 340°

C. to about 410°

C. coextruded with another material.

4. An improved balloon catheter comprising a shaft portion having a proximal end and a distal end, and a balloon portion located at the distal end of said shaft portion, wherein the improvement comprises the balloon portion being comprised of an innermost balloon layer and at least one additional layer, and wherein at least two of said layers are comprised of polyimide, and one of said polyimide layers is comprised of thermoplastic polyimide.

5. The balloon catheter of claim 4 in which the inner most balloon layer is thermoplastic polyimide.

6. A balloon catheter, said balloon catheter having a shaft comprised at least in part of thermoplastic polyimide having a melting point between about 340°

C.-410°

C., the balloon portion being comprised of multiple layers, one of said layers being an innermost layer, wherein at least one of said layers is thermoplastic polyimide.

7. A balloon catheter, said balloon catheter having a shaft comprised at least in part of thermoplastic polyimide having a melting point between about 340°

C.-410°

C., the balloon portion being comprised of multiple layers, one of said layers being an innermost layer, wherein one of said layers is thermoplastic polyimide, and the other said layer is thermoset polyimide.

8. The balloon portion of claim 7 wherein the innermost layer is thermoplastic polyimide.

9. A catheter shaft comprised at least in part of thermoplastic polyimide having a melting point in the range of 340°

C.-410°

C., said shaft further comprising a reinforcement material.

10. A catheter shaft comprised at least in part of thermoplastic polyimide, said shaft further comprising a reinforcement material, and wherein said reinforcement material is a fiber.

11. A catheter shaft comprised at least in part of thermoplastic polyimide, said shaft having an inner diameter covered with a fluoropolymer, said shaft further comprising a reinforcement material in the polyimide material.