Method and apparatus for locating bone cuts at the distal condylar femur region to receive a femoral prothesis and to coordinate tibial and patellar resection and replacement with femoral resection and replacement

• US 6,024,746 A
• Filed: 03/27/1998
• Issued: 02/15/2000
• Est. Priority Date: 05/31/1995
• Status: Expired due to Fees

• Current Assignee: Lawrence Katz
• Original Assignee: Lawrence Katz
• Inventors: Katz, Lawrence
• Primary Examiner(s): Jackson, Gary
• Assistant Examiner(s): Woo, Julian W.
• Application Number:
  US09/049,781
• Time in Patent Office: 690 Days
• Field of Search: 606/88, 606/87, 606/102
• US Class Current: 606/88
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1767 for the patella
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length

Abstract

An apparatus and method of using same to form planar resections on the medial and lateral condyles of a femur and a corresponding resection of a tibia in a knee includes a caliper feeler and measurement plate to measure for the size of the femoral prosthesis to be received and a tibial resection guide. The caliper feeler and measurement plate are used to determine a first distance between an anterior surface of the femoral cortex and a plane tangent to a posterior surface of the medial and lateral condyles of a femur. A graduated scale between the caliper feeler and the measurement plate compares the first distance to at least two standard femoral prosthesis sizes so that the most suitable size can be selected, and measures a second distance between the first distance and the size of the selected standard femoral prosthesis size to determine a thickness or thickness to be resected at the posterior surface of the femoral condyles. The tibial resection guide includes a pair of styli which slide and rotate in the resection guide to contact the proximal tibial surface. The styli include incremental markings to properly place the guide for resection.

Claims

1. An apparatus enabling the formation of planar resections on the medial and lateral condyles of a femur to provide seating surfaces to receive a femoral prosthesis, the apparatus comprising:

a measuring system for indicating a thickness of a prospective planar resection from the posterior of the medial and lateral condyles and which is initiated along a line parallel to a plane tangent to the posterior surfaces of the medial and lateral condyles, the measuring system including

an anterior contacting element adapted to contact the anterior surface of the femoral cortex;

a posterior contacting element adapted to simultaneously contact the posterior surfaces of both of the medial and lateral condyles when no bone loss or equal bone loss is present from the posterior surfaces of the medial and lateral condyles; and

a graduated scale between the anterior contacting element and the posterior contacting element and including graduated markings to represent a range of prosthesis sizes and to indicate a distance between the anterior surface of the femoral cortex and a plane tangent to the posterior surfaces of the medial and lateral condyles, and to indicate intermediate distances between adjacent prosthetic sizes so that a difference between a prosthetic size and the distance between the anterior surface and the tangent plane can be measured to determine the thickness of the prospective planar resection.

2. The apparatus as recited in claim 1, wherein the anterior contacting element and the posterior contacting element include respective legs slidably relative to one another.

3. The apparatus as recited in claim 1, wherein the anterior contacting element is an anterior caliper feeler.

4. The apparatus as recited in claim 1, wherein the posterior contacting element is a measurement plate.

5. The apparatus as recited in claim 4, wherein the measurement plate includes two feeler members adapted to contact corresponding posterior surfaces of the medial and lateral condyles.

6. The apparatus as recited in claim 1, further comprising a longitudinal rod adapted to be inserted into a femur, the measuring system being loosely mountable and rotatable on the rod for establishing an angle of rotation of the prospective planar resection relative to the plane tangent to the posterior surfaces of the medial and lateral condyles so as to account for unequal bone loss from the medial and lateral condyles relative to each other.

7. The apparatus as recited in claim 6, further comprising at least one clip for attachment to the medial or the lateral side of the posterior contacting element to account for unequal bone loss from posterior surfaces of the medial and lateral condyles relative to each other.

8. The apparatus as recited in claim 7, wherein the clip has a thickness approximately equal to an amount of bone loss of a posterior surface of the medial or lateral condyles.

9. The apparatus as recited in claim 7, wherein the clip has a thickness which is approximately equal to a relative bone loss between the posterior surfaces of the medial and lateral condyles.

10. The apparatus as recited in claim 7, wherein the clip is between about 2-12 mm thick.

11. The apparatus as recited in claim 7, wherein the clip is one of a series of incrementally sized clips.

12. The apparatus as recited in claim 1, further comprising a longitudinal rod adapted to be inserted into a femur, the measuring system being loosely mountable and rotatable on the rod for establishing at least one plane through which the planar resections are to be made.

13. The apparatus as recited in claim 12, further comprising a cutting guide mountable on the measuring system while the measurement system is mounted on the rod, the cutting guide for guiding a planar resection from the distal ends of the condyles.

14. The apparatus as recited in claim 13, wherein the measuring system further includes a sizer for positioning the cutting guide, the sizer including a graduated scale formed by markings corresponding to the prosthetic sizes and also indicating intermediate distances between prosthetic sizes, the markings also corresponding to the markings on the scale between the anterior caliper feeler and the measurement plate.

15. The apparatus as recited in claim 14, wherein the measuring system includes a mechanism to detach the anterior contacting element from the measuring system to thereby attach the sizer.

16. The apparatus as recited in claim 12, wherein the measuring system is adapted to contact the distal surface of the medial femoral condyle while being spaced approximately 3 mm from the distal surface of the lateral femoral condyle absent any unequal bone loss from the distal surfaces of the medial and lateral condyles relative to each other.

17. The apparatus as recited in claim 16, further comprising a lateral offset of about 3 mm thick to contact the distal surface of the lateral condyle.

18. The apparatus as recited in claim 17, wherein the measuring system includes a collet angled about 5-7°

with respect to a plane which is tangent to the distal surface of the medial and lateral condyles for receiving the rod.

19. The apparatus as recited in claim 12, wherein the measuring system includes a collet angled about 8-10°

with respect to a plane which is tangent to the distal surface of the medial and lateral condyles for receiving the rod.

20. The apparatus as recited in claim 1, further comprising a tool to guide an anterior resection from the medial and lateral condyles and the prospective planar resection from the posterior surface of the medial and lateral condyles, the anterior resection and the prospective planar resection being guided by the tool to be initiated along lines which are parallel to each other and to the plane tangential to the posterior surfaces such that an amount to be resected from the posterior medial condyle is substantially equal to an amount to be resected from the posterior lateral condyle when no or equal bone loss is present from the posterior medial and lateral condyles.

21. The apparatus as recited in claim 1, wherein the measuring system includes a guide slot for guiding a preliminary anterior resection along a plane flush with the anterior surface of the femoral cortex.

22. The apparatus as recited in claim 1, wherein the apparatus is designed to be used to prepare the femur to receive a femoral prosthesis having a 3°

varus angulation built therein at the posterior surface of the condyles.

23. An apparatus for enabling planar resections to be made on the medial and lateral condyles of a femur of a knee joint to form seating surfaces to receive a femoral prosthesis, the apparatus comprising:

means for obtaining a measurement of the femur at the knee joint based on a plane tangent to the posterior surfaces of both the medial and lateral condyles when no bone loss or equal bone loss is present from the posterior medial and lateral condyles, and for selecting a suitable prosthesis size to be received onto the femur based on the obtained measurement; and

means for measuring a difference between the selected prosthesis size and the obtained measurement so as to determine a thickness to be resected from the posterior of the medial and lateral condyles along a plane initiated along a line parallel to the tangent plane.

24. The apparatus as recited in claim 23, further comprising means for accounting for unequal bone loss from the posterior surfaces of the medial and lateral condyles relative to each other.

25. The apparatus as recited in claim 23, further comprising means for guiding a planar anterior resection from the medial and lateral condyles initiated along a line parallel to the tangent plane and the plane in which the posterior of the medial and lateral condyles are to be resected.

26. The apparatus as recited in claim 23, further comprising means for determining a plane along which the distal ends of the medial and lateral condyles are to be resected in accordance with the selected prosthesis size, and for guiding the distal planar resection.

27. A method for reconstructing a knee joint by forming planar resections on the medial and lateral condyles of a femur to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial prothesis and a patellar prosthesis, the method comprising the steps of:

providing a measuring system including a sizing instrument having a graduated scale;

using the sizing instrument to measure for the size of the femoral prosthesis to be received by determining a first distance between an anterior surface of the femoral cortex and a plane tangent to the posterior surfaces of the medial and lateral condyles of a femur as determined when no or equal amounts of bone loss are present from the posterior surfaces;

comparing the first distance to at least two standard sizes of femoral protheses using the graduated scale on the sizing instrument;

measuring a second distance between the first distance and the size of the smaller standard femoral prosthesis when the first distance falls between two femoral prosthesis sizes; and

measuring a thickness or thicknesses to be resected from the posterior surfaces of the medial and lateral condyles of the femur by adding an average thickness of the posterior condyles of the smaller standard femoral prosthesis and the second distance, such that when no bone loss or equal bone loss is present from the posterior medial and lateral condyles, the thickness to be resected from the posterior medial condyle is measured to be substantially equal to the thickness to be resected from the posterior lateral condyle and the thickness is to be resected along a plane initiated at a line parallel to the plane tangent to both the posterior medial and lateral condyles.

28. The method as recited in claim 27, further comprising the step of positioning the sizing instrument at an angle corresponding to the plane along which the posterior surfaces of the medial and lateral condyles are to be resected relative to the plane tangent to the posterior surfaces of the medial and lateral condyles so as to account for unequal bone loss from the posterior medial and the posterior lateral condyles relative to each other.

29. The method as recited in claim 27, further comprising the step of resecting from the anterior surfaces of the medial and lateral condyles along a plane substantially flush with the anterior surface of the femoral cortex and parallel to the plane tangent to the posterior medial and lateral condyles.

30. The method as recited in claim 29, further comprising the step of resecting the measured thickness or thicknesses from the posterior surfaces of the medial and lateral condyles of the femur.

31. The method as recited in claim 30, wherein the measuring system further includes a distal sizer having a graduated scale corresponding to the graduated scale on the sizing instrument, the method further comprising the steps of:

using the distal sizer having the graduated scale to measure thicknesses to be resected from the distal ends of the medial and lateral condyles, the thicknesses being determined so as to accommodate the smaller-sized standard femoral prosthesis and to produce a substantially horizontal joint line in the medial-lateral direction in extension when in an upright position; and

resecting the distal ends of the medial and lateral condyles at the measured thicknesses.

32. The method as recited in claim 31, wherein the measuring system further includes a tibial measuring guide, the method further comprising the step of

using the tibial measuring guide to measure a thickness to be resected from the proximal end of a tibia so that the resected tibial surface is substantially horizontal in the medial-lateral direction when in an upright position.

33. The method as recited in claim 31, wherein the measuring system further includes a tibial measuring guide, the method further comprising the steps of

using the tibial measuring guide to measure a thickness to be resected from the proximal end of a tibia so that an average joint line level of the femoral and tibial prostheses is substantially at an anatomic knee level of a patient receiving the prostheses;

and

resecting the measured thickness from the proximal end of the tibia.

34. The method as recited in claim 33, wherein a resected space between the tibia and the femur in full extension is substantially rectangular.

35. The method as recited in claim 34, wherein a medial width of the resected space in extension substantially equals the combined thickness of a medial portion of the tibial prosthesis and the distal medial condyle of the femoral prosthesis.

36. The method as recited in claim 34, wherein a lateral width of the resected space in extension substantially equals the combined thickness of a lateral portion of the tibial prosthesis and the distal lateral condyle of the femoral prosthesis.

37. The method as recited in claim 33, wherein a medial width of the resected space in flexion between the tibia and the femur equals the combined thickness of a medial portion of the tibial prosthesis and the posterior medial condyle of the femoral prosthesis plus a width approximately corresponding to a normal medial anatomic laxity in flexion.

38. The method as recited in claim 37, wherein the width approximately corresponding to the medial laxity in flexion is about 2 mm.

39. The method as recited in claim 37, wherein a lateral width of the resected space in flexion equals the combined thickness of a lateral portion of the tibial prosthesis and the posterior lateral condyle of the femoral prosthesis plus a width approximately corresponding to a normal lateral anatomic laxity in flexion, wherein the width corresponding to the lateral laxity in flexion is equal to or greater than the width corresponding to the medial laxity in flexion.

40. The method as recited in claim 39, wherein the width corresponding to the lateral laxity is about one millimeter greater than the width corresponding to the medial laxity.

41. The method as recited in claim 33, wherein the femur and tibia are resected so as to provide greater laxity between the femoral and tibial prostheses in flexion than in extension when the resected femur and tibia are respectively fitted with the femoral and tibial protheses.

42. The method as recited in claim 33, further comprising the step of resecting at least one of the tibia and the femur to accommodate a motion range in flexion or extension.

43. The method as recited in claim 31, further comprising the step of removing osteophytes from the medial and lateral condyles.

44. The method according to claim 33, wherein the measuring system further comprises a patella reaming apparatus having a clamp and a graduated scale to measure a depth reamed from a patella, the method further comprising resecting the patella to receive the patellar prosthesis, wherein the step of resecting the patella includes the steps of:

measuring a thickness of the patella at a location to be reamed;

securing the patella in the patellar clamp;

reaming the patella to a predetermined depth to accommodate the patellar insert using the graduated scale on the patella reaming apparatus.

45. A method for reconstructing a knee joint by forming planar resections on the medial and lateral condyles of a femur to form seating surfaces to receive a femoral prosthesis with a built-in varus angulation and to properly articulate with a tibial prothesis and a patellar prosthesis, the method comprising:

providing a measuring system including a sizing instrument having a graduated scale;

using the sizing instrument to measure for the size of the femoral prosthesis to be received by determining a first distance between an anterior surface of the femoral cortex and a plane tangent to the posterior surfaces of the medial and lateral condyles of a femur as determined when no or equal amounts of bone loss are present from the posterior surfaces;

comparing the first distance to at least two standard sizes of femoral prostheses using the graduated scale on the sizing instrument;

choosing the femoral prosthesis having the larger standard size when the first distance falls between two femoral prosthesis sizes;

measuring a second distance between the first distance and the size of the larger femoral prosthesis;

measuring a thickness to be resected from the posterior surfaces of the medial and lateral condyles of the femur by subtracting the second distance from an average thickness of the posterior condyles of the larger femoral prosthesis, such that when no bone loss or equal bone loss is present from the posterior medial and lateral condyles, the thickness to be resected from the posterior medial condyle is measured to be substantially equal to the thickness to be resected from the posterior lateral condyle, and the thickness is to be resected along a plane initiated at a line parallel to the plane tangent to both the posterior medial and lateral condyles.

46. The method as recited in claim 45, further comprising the step of resecting from the anterior surfaces of the medial and lateral condyles along a plane substantially flush with the anterior surface of the femoral cortex and parallel to the plane tangent to the posterior medial and lateral condyles.

47. The method as recited in claim 46, further comprising the step of resecting the measured thickness from the posterior surfaces of the medial and lateral condyles.

48. The method as recited in claim 47, wherein the measuring system further includes a distal sizer having a graduated scale corresponding to the graduated scale on the sizing instrument, the method further comprising the steps of:

using the distal sizer having the graduated scale to measure thicknesses to be resected from the distal ends of the medial and lateral condyles, the thicknesses being determined so as to accommodate the larger-sized standard femoral prosthesis and to produce a substantially horizontal joint line in the medial-lateral direction in extension when in an upright position; and

resecting the distal ends of the medial and lateral condyles at the measured thicknesses.

49. The method as recited in claim 48, wherein the measuring system further includes a tibial measuring guide, the method further comprising the steps of

using the tibial measuring guide to measure a thickness to be resected from the proximal end of a tibia so that an average joint line level of the femoral and tibial prostheses is substantially at an anatomic knee level of a patient receiving the prostheses;

and

resecting the measured thickness from the proximal end of the tibia.

50. A method for reconstructing a knee joint by forming planar resections on the medial and lateral condyles of a femur of a knee to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial prosthesis and a patellar prosthesis, the method comprising the steps of:

measuring a thickness to be resected by a prospective planar resection to be made from the posterior surfaces of the medial and lateral condyles of a femur at which a distance between an anterior surface of the femoral cortex and the prospective planar resection is substantially equal to an interior dimension of a femoral prosthesis to be fitted on the femur,

the prospective planar resection producing resection of the medial and lateral condyles from the posterior surfaces of respective thicknesses which are substantially equal and which is initiated along a line parallel to a plane tangent to the posterior surfaces of the medial and lateral condyles when no bone loss or equal bone loss is present from the posterior surfaces of the medial and lateral condyles;

resecting from the anterior surfaces of the medial and lateral condyles along a plane substantially flush with the anterior surface of the femoral cortex and parallel to the prospective planar resection, and then resecting along the prospective planar resection; and

resecting a distal end of the medial and lateral condyles along a plane which produces respective resected thicknesses at the medial and lateral condyles so that a distal femoral surface resulting from the distal resection is substantially level or horizontal in extension.

51. The method as recited in claim 50, further comprising the steps of

measuring a thickness or level of a proximal tibial resection such that an average joint line height of the fitted femoral prosthesis is at or near an anatomic knee height of a patient being fitted with the femoral prosthesis;

and

resecting the proximal end of the tibia at the measured thickness.

52. The method as recited in claim 51, wherein a resected space between the proximal tibial surface and the femur of the knee in full extension is substantially rectangular.

53. A method for reconstructing a knee joint by forming planar resections on the anterior, posterior, and distal surfaces of the medial and lateral condyles of a femur to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial prosthesis and a patellar prosthesis, the method comprising:

providing a measuring system including

an anterior contacting element adapted to contact the anterior surface of the femoral cortex,

a posterior contacting element adapted to simultaneously contact the posterior surfaces of both of the medial and lateral condyles when no bone loss or equal bone loss is present from the posterior surfaces of the medial and lateral condyles,

a graduated scale between the anterior contacting element and the posterior contacting element,

a distal sizer having a graduated scale with graduated markings corresponding to the graduated scale between the anterior contacting element and the posterior contacting element, and

a tibial measuring guide;

measuring for the size of the femoral prosthesis to be received by contacting the anterior contacting element to the anterior surface of the femoral cortex and by placing the posterior contacting element along a plane tangent to the posterior surfaces of the medial and lateral condyles element to determine a first distance between therebetween, the tangent plane being determined according to a condition when no or equal amounts of bone loss are present from the posterior surfaces;

using the graduated scale between the anterior contacting element and the posterior contacting element to compare the first distance to at least two standard femoral prosthesis sizes;

measuring a second distance between the first distance and the size of the smaller standard femoral prosthesis using the graduated size scale between the anterior contacting element and the posterior contacting element when the measured size falls between the at least two standard femoral prosthesis sizes;

determining a thickness to be resected at the posterior surface of the medial and lateral condyles of the femur by adding the thickness of the smaller femoral prosthesis and the second distance, such that the respective thicknesses to be resected from the posterior surface of the medial condyle and from the posterior surface of the lateral condyle are substantially equal to each other and is initiated along a line parallel to the plane tangent to the posterior surfaces of the medial and lateral condyles when no bone loss or equal bone loss is present from the posterior surfaces of the condyles;

resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex and parallel to the prospective planar resection, and then along the determined parallel plane at the posterior surfaces of the medial and lateral condyles;

measuring thicknesses to be resected from the distal ends of the medial and lateral condyles using the graduated scale on the distal sizer, the thicknesses of the distal resections being determined so as to accommodate the smaller-sized standard femoral prosthesis and so that a distal femoral surface resulting from said distal resection is substantially level or horizontal in extension;

resecting the distal ends of the medial and lateral condyles along the measured thicknesses;

using the tibial measuring guide to measure a thickness of a proximal tibial planar resection so as to place the average level of the joint line of the femoral prosthesis substantially at anatomic level; and

resecting along the measured proximal tibial resection.

54. The method as recited in claim 53, wherein the angle of the planar resection at the distal surface of the medial and lateral condyles corresponds to the medial-lateral plane of the tibial resection.

55. The method according to claim 53, further comprising checking the space between the resected tibial and femoral surfaces in both flexion and extension to ensure proper ligament balance medially and laterally, such that the balance is solid in extension and slightly loose in flexion.