Ultrasonic curved blade

• US 6,024,750 A
• Filed: 08/14/1997
• Issued: 02/15/2000
• Est. Priority Date: 08/14/1997
• Status: Expired due to Term

• Current Assignee: Covidien LP (Medtronic Plc), Graco Children's Products, Inc. (Newell Brands Inc.)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Stone, Corbett W., Mastri, Dominick L.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Lewis, William W.
• Application Number:
  US08/911,205
• Time in Patent Office: 915 Days
• Field of Search: 606/1, 606/39-52, 606/167, 606/174, 606/205-210, 604/22, 601/2
• US Class Current: 606/169
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 17/295 combined with cutting implements
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 2017/2825 Inserts of different material in jaws
• CPC Class Codes: A61B 2017/320075 single edge blade, e.g. for cutting
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means

Abstract

An ultrasonic dissection and coagulation system for surgical use is provided. The system includes an ultrasonic instrument, a control module, and a remote actuator. The ultrasonic instrument has a housing and an elongated body portion extending from the housing. An ultrasonic transducer supported within the housing is operatively connected to a cutting jaw by a vibration coupler. The vibration coupler conducts high frequency vibration from the ultrasonic transducer to the cutting jaw. The cutting jaw has a blade surface which is curved downwardly and outwardly in the distal direction with respect to the longitudinal axis of the elongated body portion along its length such that an angle defined by a line drawn tangent to the blade surface and the longitudinal axis of the elongated body portion varies between 5 degrees and 75 degrees. A clamp member having a tissue contact surface is positioned adjacent to the cutting jaw and is movable from an open position in which the tissue contact surface is spaced form the blade surface to a clamped position in which the tissue contact surface is in close juxtaposed alignment with the blade surface to clamp tissue therebetween. The clamp member and the curved cutting jaw combine to enhance contact between tissue and the blade surface of the cutting jaw during cutting. Further, the continuously varying angle of the blade surface with respect to the longitudinal axis of the elongated body portion facilitates selective user control over the application of force on tissue during a cutting or dissecting procedure.

Claims

1. An ultrasonic instrument comprising:

a) a vibration coupler adapted to be operably connected to an ultrasonic generator and having a longitudinal axis; and

b) a cutting jaw extending from a distal end portion of the vibration coupler and having a longitudinal axis substantially aligned with the longitudinal axis of the vibration coupler, the cutting jaw having a curved blade surface that slopes downwardly and outwardly towards the distal end of the cutting jaw, wherein the curved blade surface is convex.

2. An ultrasonic instrument according to claim 1, further including a clamp member having a tissue engaging surface, the clamp member being movable from an open position in which the tissue engaging surface is spaced from the blade surface to a clamped position in which the clamp member is in juxtaposed alignment with the cutting jaw to capture tissue between the tissue engaging surface and the blade surface.

3. An ultrasonic instrument according to claim 2, wherein the tissue contact surface is removably fastened to the clamp member.

4. An ultrasonic instrument according to claim 2, wherein the clamp member is pivoted from the open to the clamped position.

5. An ultrasonic instrument according to claim 4, further comprising a handle assembly and an actuator member operatively connected to the handle assembly and to the clamp member, the handle assembly being movable to move the clamp member from the open position to the clamped position.

7. An ultrasonic instrument according to claim 2, wherein the clamp member and cutting jaw are non-detachably connected to each other and require no assembly prior to use.

8. An ultrasonic instrument according to claim 1, wherein the blade surface is curved such that the angle defined by a line drawn tangent to the blade surface and the longitudinal axis of the vibration coupler varies from about 5 degrees to about 75 degrees along the blade surface.

9. An ultrasonic instrument according to claim 8, wherein the angle varies from about 5 degrees to about 45 degrees.

10. An ultrasonic instrument according to claim 1, further comprising a rotatable collar operatively associated with the vibration coupler, the clamp member, and the cutting jaw such that rotation of the rotatable collar causes corresponding rotation of the vibration coupler, the clamp member and the cutting jaw about the longitudinal axis of the vibration coupler.

6. An ultrasonic instrument comprising:

a) a vibration coupler adapted to be operably connected to an ultrasonic generator and having a longitudinal axis;

b) a cutting jaw extending from a distal end portion of the vibration coupler and having a longitudinal axis substantially aligned with the longitudinal axis of the vibration coupler, the cutting jaw having a curved blade surface that slopes downwardly and outwardly towards the distal end of the cutting jaw;

c) a clamp member having a tissue engaging surface, the clamp member being pivotable from an open position in which the tissue engaging surface is spaced from the blade surface to a clamped position in which the clamp member is in juxtaposed alignment with the cutting jaw to capture tissue between the tissue engaging surface and the blade surface; and

d) a handle assembly and an actuator member operatively connected to the handle assembly and to the clamp member, the handle assembly being movable to facilitate movement of the clamp member from the open position to the clamped position, wherein the clamp member includes a camming member positioned in a cam slot formed in the actuator member, the cam slot being movable relative to the camming member to pivot the clamp member between the open position and the clamped position.

11. An ultrasonic instrument comprising:

a) a handle assembly;

b) an elongated body portion extending distally from the handle assembly, the elongated body portion including,

1) an outer tubular member;

2) a vibration coupler adapted to be operatively connected to an ultrasonic generator, the vibration coupler being positioned within the outer tubular member; and

3) a cutting jaw operatively associated with the vibration coupler, the cutting jaw having a curved blade surface that slopes downwardly and outwardly toward the distal end of the cutting jaw, wherein the curved blade surface is convex.

12. An ultrasonic instrument according to claim 11, wherein the blade surface is curved such that the angle defined by a line drawn tangent to the blade surface and the longitudinal axis of the elongated body portion varies along the length of the blade surface from about 5 degrees to about 75 degrees.

13. An ultrasonic instrument according to claim 12, wherein the angle varies from about 5 degrees to about 45 degrees.

14. An ultrasonic instrument according to claim 11, wherein the elongated body portion further comprises a clamp member positioned adjacent the cutting jaw, the clamp member having a tissue contact surface movable from an open position spaced from the blade surface to a clamped position in juxtaposed alignment with the blade surface to clamp tissue therebetween.

15. An ultrasonic instrument according to claim 14, wherein in the open position the clamp member and the cutting jaw define a tissue receiving area, the clamp member having a tissue engaging stop that defines the proximal end of the tissue receiving area and the proximal end of the blade surface.

16. An ultrasonic instrument according to claim 15, wherein the handle assembly includes a handle movable between first and second positions, the movable handle being operatively associated with the clamp member to move the clamp member between the open and clamped positions as the movable handle is moved between the first and second positions.

17. An ultrasonic instrument according to claim 15, further comprising a tubular actuator member having a proximal end operatively connected to the movable handle and a distal end operatively connected to the clamp member.

18. An ultrasonic instrument according to claim 14, wherein the vibration coupler, cutting jaw and clamp member are non-detachably connected together and require no assembly prior to use.

19. An ultrasonic instrument according to claim 14, wherein the blade surface is curved such that the angle defined by a line drawn tangent to the blade surface and the longitudinal axis of the elongated body portion varies along the length of the blade surface from about 5 degrees to about 75 degrees.

20. An ultrasonic instrument according to claim 11, wherein the elongated body portion is dimensioned to be received within a 5 mm trocar assembly.