Microwave and far infrared drying under reduced pressure

• US 6,025,580 A
• Filed: 09/25/1998
• Issued: 02/15/2000
• Est. Priority Date: 03/28/1996
• Status: Expired due to Term

• Current Assignee: Shunichi Yagi
• Original Assignee: Shunichi Yagi
• Inventors: Yagi, Shunichi
• Primary Examiner(s): Leung, Philip H.
• Application Number:
  US09/160,881
• Time in Patent Office: 508 Days
• Field of Search: 219/704, 219/705, 219/706, 219/709, 219/680, 219/681, 219/686, 219/685, 219/736, 219/737, 219/751, 34/263, 34/260, 34/259, 34/266, 34/268, 34/269
• US Class Current: 219/685
• CPC Class Codes: A23B 4/03 Drying; Subsequent reconstitution drying apparatus in general F26B
• CPC Class Codes: A23B 4/031 Apparatus for drying A23B4/037 takes precedence
• CPC Class Codes: A23B 7/02 Dehydrating; Subsequent reconstitution dried cooked potatoes A23L19/12
• CPC Class Codes: A23L 3/40 by drying or kilning; Subsequent reconstitution
• CPC Class Codes: A23L 3/54 using irradiation or electrical treatment, e.g. ultrasonic waves
• CPC Class Codes: D06F 2103/08 Humidity
• CPC Class Codes: D06F 2103/30 Pressure
• CPC Class Codes: D06F 2103/44 Current or voltage
• CPC Class Codes: D06F 2103/64 Radiation, e.g. microwaves
• CPC Class Codes: D06F 2105/28 Electric heating
• CPC Class Codes: D06F 2105/62 Stopping or disabling machine operation
• CPC Class Codes: D06F 58/266 Microwave heating equipment
• CPC Class Codes: D06F 58/38 of drying, e.g. to achieve the target humidity

Abstract

A method of drying objects includes the steps of placing the objects into a pressure reduction tank, placing a metallic element having a single or plural number of sharp edge into the pressure reduction tank, subjecting the objects to controlled microwave heating and controlled far infrared heating either separately or simultaneously, detecting an electrical discharge at the sharp edge of the metallic element due to microwave energy, stopping or pausing the microwave heating when an electrical discharge is detected at the single or plural number of sharp edge of the metallic element, continuously measuring the change in reduced pressure at prescribed time intervals after the microwave heating has been stopped or paused upon detecting an electrical discharge due to microwave energy, and terminating the drying process when the measured change in reduced pressure reaches a predetermined target reduced pressure change value determined in accordance with the level of dryness selected and the type of the objects being dried.

Claims

1. A method of drying objects, comprising the steps of:

placing the objects into a pressure reduction tank;

placing a metallic element having a single or plural number of sharp edge into said pressure reduction tank;

subjecting the objects to controlled microwave heating and controlled far infrared heating either separately or simultaneously;

making an electrical discharge occur at said metallic element having a single or plural number of sharp edge due to microwave energy; and

stopping or pausing the microwave heating when an electrical discharge is detected by an electrical discharge detection device.

2. The method of claim 1, further comprising a method of controlling the dryness level of the objects being dried, including the steps of:

continuously measuring the change in reduced pressure at prescribed time intervals after the microwave heating has been stopped or paused upon detecting an electrical discharge due to microwave energy; and

terminating the drying process when the measured change in reduced pressure reaches a predetermined target reduced pressure change value determined in accordance with a selected level of dryness and the type of the objects being dried.

3. An apparatus for drying the objects, comprising:

a pressure reduction tank into which the objects to be dried are placed;

a microwave heating device equipped with a control board arranged outside the pressure reduction tank to control intermittent or continuous microwave heating at either a prescribed or variable power level;

the microwave heating device arranged outside the pressure reduction tank, with a forking waveguide to introduce microwave energy into the pressure reduction tank;

a far infrared heating device equipped with a control board arranged outside the pressure reduction tank to regulate the temperature generated by such far infrared heating;

the far infrared heating device equipped with far infrared heaters arranged inside the pressure reduction tank;

a metallic element having a single or plural number of sharp edge arranged inside the pressure reduction tank;

the metallic element located where an electrical discharge can be detected except where a metallic element disturbs the objects to be dried;

the metallic element making an electrical discharge occur due to microwave energy;

a device for detecting an electrical discharge that occurs at the metallic element due to microwave energy; and

the device for detecting electrical discharge that is linked with a microwave power unit to stop or pause the microwave heating.

4. The apparatus of claim 3, wherein the corners of the stirrer in the pressure reduction tank are notched to form the sharp edges to function as the metallic element having a single or plural numbers of sharp edges.

5. The apparatus of claim 3, further comprising a sharpened needle point in the pressure reduction tank to function as the metallic element having a single or plural number of sharp edges.

6. The apparatus of claim 3, further comprising a controller which includes a device for continuously measuring the change in reduced pressure inside the pressure reduction tank at prescribed time intervals after microwave heating is stopped or paused upon an electrical discharge being detected by the electrical discharge detecting device, with the controller being adapted to terminate the drying process when the measured change in reduced pressure reaches a predetermined target reduced pressure change value.

7. The apparatus of claim 3, wherein the heaters are arranged onto the outside surface of the pressure reduction tank for vaporizing the water drops instantly on the inside surfaces of the pressure reduction tank.