Dispenser for solder and other ductile strand materials

• US 6,027,068 A
• Filed: 03/19/1998
• Issued: 02/22/2000
• Est. Priority Date: 03/19/1998
• Status: Expired due to Fees

• Current Assignee: New Millennium Products, Inc.
• Original Assignee: New Millennium Products, Inc.
• Inventors: Lantsman, Aleksandr
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): PHAM, MINH CHAU
• Application Number:
  US09/044,664
• Time in Patent Office: 705 Days
• Field of Search: 242/564.4, 242/564.1, 242/564.2, 242/588.6, 226/193, 226/190, 226/127, 226/187, 226/188, 226/53, 228/244, 228/41, 228/52
• US Class Current: 242/564.4
• CPC Class Codes: B23K 3/063 for wire feeding
• CPC Class Codes: B65H 49/205 Hand-held or portable dispensers

Abstract

A dispenser for strand materials, such as solder, is provided. Also provided is a method for dispensing strand materials using the dispenser. The dispenser is hand-held, and includes a gear, which ratchetably rotates to selectively advance the strand material through the dispenser. The gear also creates indentations on the strand material, providing gauged lengths of strand material. The dispenser can be adapted to be refillable with standard size spools of solder, or can be adapted to feed solder from an external spool.

Claims

1. A strand material dispenser comprising:

a gear having teeth along a first circumference thereof and cogs along a second circumference thereof, wherein said first circumference is distinct from said second circumference;

a grooved surface having a groove opposing said teeth, wherein said groove is adapted to receive said strand material;

a pawl ratchetably opposing said cogs;

a strand material supply source; and

a housing at least partially enclosing said gear, said grooved surface, said pawl and said strand material supply source, wherein said housing is adapted to be held in a human hand,

wherein said gear is adapted to ratchetably rotate to move strand material from said supply source through said groove before exiting said dispenser, said teeth are adapted to form visible indentations in said dispensed strand material, and said dispenser is selectively adjustable between two dispensing modes;

a first dispensing mode, wherein said gear ratchetably rotates to dispense strand material having impressions therein, and

a second dispensing mode, wherein said gear is disengaged from said strand material, and said strand material can be freely pulled from said dispenser.

2. The strand material dispenser of claim 1, wherein said strand material is solder.

3. The strand material dispenser of claim 1, wherein said dispenser comprises at least one member selected from the group consisting of metal, alloy, synthetic polymer and wood.

4. The strand material dispenser of claim 1, wherein said first circumference is larger than said second circumference.

5. The strand material dispenser of claim 1, wherein there are two said second circumference and two said pawl, said first circumference is flanked by said two second circumferences, one said pawl opposes one said second circumference and another said pawl opposes another said second circumference.

6. The strand material dispenser of claim 1, wherein said grooved surface is a wheel having an medial circumferential groove with an arcuate transverse cross-section.

7. The strand material dispenser of claim 6, wherein said gear cannot completely occupy said groove.

8. The strand material dispenser of claim 1, wherein said groove has an arcuate transverse cross-section.

9. The strand material dispenser of claim 1, wherein said pawl comprises a synthetic polymer.

10. The strand material dispenser of claim 9, wherein said synthetic polymer is an acrylic.

11. The strand material dispenser of claim 1, wherein said strand material supply source is a spool around which said strand material is wound.

12. The strand material dispenser of claim 11, wherein said spool is entirely contained within said housing.

13. The strand material dispenser of claim 11, wherein said spool is replaceable.

14. The strand material dispenser of claim 1, wherein said strand material supply source comprises a helical coil of said strand material entirely contained within said housing.

15. The strand material dispenser of claim 14, wherein said helical coil is wound around a cylindrical dowel.

16. The strand material dispenser of claim 1, wherein said strand material supply source comprises an external spool around which said strand material is wound and a partially external tube which is partially enclosed within said housing and through which said strand material is conveyed from said external spool to said groove.

17. The strand material dispenser of claim 1, wherein the housing is round or cylindrical.

18. The strand material dispenser of claim 1, wherein said gear is adapted to pull said strand material from said supply source and push said strand material out of said dispenser through a nozzle.

19. The strand material dispenser of claim 1, wherein said indentations are regularly displaced.

20. The strand material dispenser of claim 1, wherein said groove is adapted to prevent said teeth from cutting completely through said strand material.

21. The strand material dispenser of claim 1, wherein said gear is electrically conductive.

22. A method for dispensing a ductile strand material, said method comprising:

providing said ductile strand material having a substantially smooth surface;

providing a dispenser according to claim 1;

threading said ductile strand material through said groove in said grooved surface and beneath said gear;

rotating said gear to indent said teeth into said ductile strand material, advance said ductile strand material through said groove, and dispense said ductile strand material from said dispenser,

wherein said ductile strand material as dispensed has regularly-spaced indentations formed by said gear teeth.

23. A strand material dispenser comprising:

a gear having teeth along a first circumference thereof and cogs along two second circumferences flanking said first circumference, wherein said first circumference is distinct from said second circumferences;

a grooved surface having a groove opposing said teeth, wherein said groove is adapted to receive said strand material;

two pawls ratchetably opposing said cogs in each of said second circumferences;

a strand material supply source; and

a housing at least partially enclosing said gear, said grooved surface, said pawls and said strand material supply source, wherein said housing is adapted to be held in a human hand,

wherein said gear is adapted to ratchetably rotate to move strand material from said supply source through said groove before exiting said dispenser, and said teeth are adapted to form visible indentations in said dispensed strand material.