Electrosurgical instrument

• US 6,027,501 A
• Filed: 10/21/1996
• Issued: 02/22/2000
• Est. Priority Date: 06/23/1995
• Status: Expired due to Term

• Current Assignee: Gyrus Medical Incorporated (Olympus Corporation)
• Original Assignee: Gyrus Medical Incorporated (Olympus Corporation)
• Inventors: Goble, Colin Charles Owen, Goble, Nigel Mark
• Primary Examiner(s): Dvorak, Linda C. M.
• Assistant Examiner(s): Ruddy, David M.
• Application Number:
  US08/737,302
• Time in Patent Office: 1,219 Days
• Field of Search: 606/34, 606/37, 606/41-50, 606/22, 606/26, 607/100, 607/101, 607/119, 607/122
• US Class Current: 606/41
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/14 Probes or electrodes therefor
• CPC Class Codes: A61B 18/1402 Probes for open surgery
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 18/1485 having a short rigid shaft for accessing the inner body through natural openings
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2018/126 bipolar
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes

Abstract

An electrosurgical instrument, which is used to treat tissue in the presence of an electrically-conductive fluid, comprises an instrument shaft and an electrode assembly at one end of the shaft. The electrode assembly comprises a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member. The tissue treatment electrode is exposed at the extreme distal end of the instrument, and the return electrode has a fluid contact surface spaced from the exposed end of the tissue treatment electrode by the insulation member. The instrument further comprises feed means for feeding electrically-conductive fluid to the region of the exposed end of the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment and the return electrode.

Claims

1. An electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid, the instrument comprising an instrument shaft and an electrode assembly at one end of the shaft, the electrode assembly comprising:

a tissue treatment electrode,

a return electrode, and

an insulation member which electrically insulates the return electrode from the tissue treatment electrode,

the tissue treatment electrode being exposed at the extreme distal end of the instrument, and

the return electrode having a fluid contact surface axially spaced from the exposed end of the tissue treatment electrode by the insulation member so that, in use, the return electrode does not contact the tissue to be treated,

wherein the instrument further comprises, a feeder for feeding cool electrically-conductive fluid to the region of the exposed end of the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and

an extractor for removing heated electrically-conductive fluid from the region of the exposed end of the tissue treatment electrode.

2. An electrosurgical instrument as claimed in claim 1, wherein the feeder is such that the maximum flow rate of electrically-conductive fluid is 0.32 cc/s per 100 watts of electric power applied to the electrode assembly.

3. An electrosurgical instrument as claimed in claim 1 wherein the treatment electrode is made of twisted noble metal.

4. An electrosurgical instrument as claimed in claim 1 wherein the treatment electrode is made of wire.

5. An electrosurgical instrument as claimed in claim 1 wherein the treatment electrode is hollow.

6. An electrosurgical instrument as claimed in claim 1, wherein the return electrode is a tubular member which is coated with an insulating sheath, the coated return electrode constituting the instrument shaft.

7. An electrosurgical instrument as claimed in claim 6, wherein an inner surface of the tubular member comprises the return electrode.

8. An electrosurgical instrument as claimed in claim 6, wherein the tubular member is made of stainless steel.

9. An electrosurgical instrument as claimed in claim 6, wherein the tissue treatment electrode is supported centrally within the tubular member by an insulating spacer.

10. An electrosurgical instrument as claimed in claim 9, wherein the insulating spacer is made of a ceramic material, silicone rubber or glass.

11. An electrosurgical instrument as claimed in claim 9, further comprising a tube extending proximally of the spacer.

12. An electrosurgical instrument as claimed in claim 11, wherein the fluid feed channel is constituted by the annular space between the return electrode and the tube, and the fluid return channel is constituted by the interior of the tube and aperture means extending through the spacer.

13. Electrosurgical apparatus comprising a radio frequency generator and an electrosurgical instrument for the treatment of tissue in the presence of an electrically conductive fluid medium, wherein the electrosurgical instrument comprises an instrument shaft and an electrode assembly at one end of the shaft, the electrode assembly comprising:

a tissue treatment electrode,

a return electrode, and

an insulation member which electrically insulates the return electrode from the tissue treatment electrode,

the tissue treatment electrode being exposed at the extreme distal end of the instrument, and

the return electrode having a fluid contact surface axially spaced from the exposed end of the tissue treatment electrode by the insulation member so that, in use, the return electrode does not contact the tissue to be treated,

wherein the instrument further comprises feed means for feeding cool electrically-conductive fluid to the region of the exposed end of the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and

an extractor for removing heated electrically-conductive fluid from the region of the exposed end of the tissue treatment electrode.

14. An electrosurgical instrument as claimed in claim 13, wherein the surface of the exposed end of the tissue treatment electrode is not smooth, whereby electrically-conductive fluid is trapped by said irregular surface, thereby reducing the rate of which cool electrically-conductive fluid is fed to the region of the exposed end, and enabling the electrically-conductive fluid in said region to absorb more power before being replaced by fresh electrically-conductive fluid.

15. An electrosurgical instrument as claimed in claim 13, wherein the extractor comprises a fluid return channel and has sufficient power to remove electrically-conductive fluid from said region at a rate faster than that at which the feeder feeds electrically-conductive fluid thereto, thereby ensuring that heated electrically-conductive fluid can escape from said region only via the fluid return channel and that smoke and other by-products of tissue vaporization are removed from said region via the fluid return channel.

16. An electrosurgical instrument as claimed in claim 13, wherein the feed means comprises a fluid feed channel segmented by a plurality of wings which ensure adherence of the fed cool electrically-conductive fluid to the tissue treatment electrode so as to encourage capillary flow of said fluid along said tissue treatment electrode, thereby ensuring that, even when the electrode assembly is powered so as to vaporize electrically-conductive fluid in the region of the exposed end of the tissue treatment electrode, the tissue treatment electrode is intermittently wetted, thereby ensuring that there is a continual score of vapor and a reduction in the power demand.

17. An electrosurgical instrument as claimed in claim 13, wherein the feed means is such that the maximum flow rate of electrically-conductive fluid is 0.32 cc/s per 100 watts of electric power applied to the electrode assembly.

18. Apparatus as claimed in claim 13, wherein the radio frequency generator includes control means for varying the output power delivered to the electrodes.

19. Apparatus as claimed in claim 18, wherein the control means is such as to provide output power in first and second output ranges, the first output range being for powering the electrosurgical instrument for tissue desiccation, and the second output range being for powering the electrosurgical instrument for tissue removal by cutting or vaporisation.

20. Apparatus as claimed in claim 19, wherein the first output range is from about 150 volts to 200 volts, and the second output range is from about 250 volts to 600 volts, the voltages being peak voltages.

21. An electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid, the instrument comprising an instrument shaft and an electrode assembly at one end of the shaft, the electrode assembly comprising

a tissue treatment electrode,

a return electrode, and

an insulation member which electrically insulates the return electrode from the tissue treatment electrode,

the tissue treatment electrode being exposed at the extreme distal end of the instrument, and

the return electrode having a fluid contact surface spaced from the exposed end of the tissue treatment electrode by the insulation member,

wherein the instrument further comprises, a feeder for feeding cool electrically-conductive fluid to the region of the exposed end of the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and

an extractor for removing heated electrically-conductive fluid from the region of the exposed end of the tissue treatment electrode, and

wherein the return electrode is a tubular member which is coated with an insulating sheath, the coated return electrode constituting the instrument shaft, and further comprising

a second return electrode, the second return electrode being constituted by a second tubular member positioned concentrically within the first-mentioned tubular member.

22. An electrosurgical instrument as claimed in claim 21 further comprising a tube extending proximally of a spacer supporting the tissue treatment electrode within the first-mentioned tubular member, the fluid feed channel comprising the annular space between the two tubular members, and the fluid return channel comprising the annular space between the second tubular member and the tube.

23. An electrosurgical instrument as claimed in claim 22, wherein the distal end of the second tubular member is set back proximally with respect to the distal end of the first-mentioned tubular member, thereby reducing the potential for the flow of heated electrically-conductive fluid into the fluid return channel being blocked by excised tissue pieces.

24. An electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid, the instrument comprising an instrument shaft and an electrode assembly at one end of the shaft, the electrode assembly comprising a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode being exposed at the extreme distal end of the instrument, and the return electrode having a fluid contact surface spaced from the exposed end of the tissue treatment electrode by the insulation member, wherein the instrument further comprises, a feeder for feeding cool electrically-conductive fluid to the region of the exposed end of the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode, and the return electrode, and an extractor for removing heated electrically-conductive fluid from the region of the exposed end of the tissue treatment electrode, and wherein the feeder is such that the maximum flow rate of electrically-conductive fluid is 0.32 cc/s per 100 watts of electric power applied to the electrode assembly.

25. An electrosurgical instrument as claimed in claim 24 wherein the extractor comprises a fluid return channel formed within the instrument shaft, and means for applying suction to the proximal end of the fluid return channel.

26. An electrosurgical instrument as claimed in claim 25, wherein the fluid return channel has a distal end which is spaced proximally from the exposed end of the tissue treatment electrode, thereby reducing the potential for the flow of heated electrically-conductive fluid into the fluid return channel being blocked by excised tissue pieces at said distal end.

27. An electrosurgical instrument as claimed in claim 24 wherein the extractor comprises a fluid return channel formed within the instrument shaft, and means for applying suction to the proximal end of the fluid return channel.

28. An electrosurgical instrument as claimed in claim 27, wherein the fluid return channel has a distal end, the exposed end of the tissue treatment electrode has a highest energy density point, and the distal end of the fluid return channel is adjacent to the highest energy density point of the exposed end of the tissue treatment electrode, whereby small tissue particles are vaporized, thereby avoiding the potential for blockage of said distal end of the fluid return channel.

29. An electrosurgical instrument as claimed in claim 27, wherein the fluid return channel has a distal end which is spaced proximally from the exposed end of the tissue treatment electrode, thereby reducing the potential for the flow of heated electrically-conductive fluid into the fluid return channel being blocked by excised tissue pieces at said distal end.

30. An electrosurgical instrument as claimed in claim 27, wherein the fluid return channel has a distal end which is adjacent to the exposed end of the tissue treatment electrode, whereby the electrically-conductive fluid is removed via the fluid return channel.

31. An electrosurgical instrument as claimed in claim 32, wherein the fluid feed channel is such that electrically-conductive fluid is fed to the region of the exposed end of the tissue treatment electrode in a non-annular flow.

32. An electrosurgical instrument as claimed in claim 27, wherein the feeder comprises a fluid feed channel formed within the instrument shaft.

33. An electrosurgical instrument as claimed in claim 32, wherein the fluid feed channel is positioned around the fluid return channel.

34. An electrosurgical instrument as claimed in claim 32, wherein the fluid feed channel is provided with at least one wing for affecting the flow of the electrically-conductive fluid to provide a non-annular flow of said fluid.

35. Electrosurgical apparatus comprising a radio frequency generator and an electrosurgical instrument for the treatment of tissue in the presence of an electrically conductive fluid medium, wherein the electrosurgical instrument comprises an instrument shaft and an electrode assembly at one end of the shaft, the electrode assembly comprising a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode being exposed at the extreme distal end of the instrument, and the return electrode having a fluid contact surface spaced from the exposed end of the tissue treatment electrode by the insulation member, wherein the instrument further comprises feed means for feeding cool electrically-conductive fluid to the region of the exposed end of the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and an extractor for removing heated electrically-conductive fluid from the region of the exposed end of the tissue treatment electrode, and wherein the extractor comprises a fluid return channel and has sufficient power to remove electrically-conductive fluid from said region at a rate faster than that at which the feeder feeds electrically-conductive fluid thereto, thereby ensuring that heated electrically-conductive fluid can escape from said region only via the fluid return channel, and that smoke and other by-products of tissue vaporization are removed from said region via the fluid return channel.

36. Electrosurgical apparatus comprising a radio frequency generator and an electrosurgical instrument for the treatment of tissue in the presence of an electrically conductive fluid medium, wherein the electrosurgical instrument comprises an instrument shaft and an electrode assembly at one end of the shaft, the electrode assembly comprising a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode being exposed at the extreme distal end of the instrument, and the return electrode having a fluid contact surface spaced from the exposed end of the tissue treatment electrode by the insulation member, wherein the instrument further comprises feed means for feeding cool electrically-conductive fluid to the region of the exposed end of the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and an extractor for removing heated electrically-conductive fluid from the region of the exposed end of the tissue treatment electrode, wherein the feed means comprises a fluid feed channel segmented by a plurality of wings which ensure adherence of the fed cool electrically-conductive fluid to the tissue treatment electrode so as to encourage capillary flow of said fluid along said tissue treatment electrode, thereby ensuring that, even when the electrode assembly is powered so as to vaporize electrically-conductive fluid in the region of the exposed end of the tissue treatment electrode, the tissue treatment electrode is intermittently wetted, thereby ensuring that there is a continual source of vapor and a reduction in the power demand.

37. Electrosurgical apparatus comprising a radio frequency generator and an electrosurgical instrument for the treatment of tissue in the presence of an electrically conductive fluid medium, wherein the electrosurgical instrument comprises an instrument shaft and an electrode assembly at one end of the shaft, the electrode assembly comprising a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode being exposed at the extreme distal end of the instrument, and the return electrode having a fluid contact surface spaced from the exposed end of the tissue treatment electrode by the insulation member, wherein the instrument further comprises feed means for feeding cool electrically-conductive fluid to the region of the exposed end of the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and an extractor for removing heated electrically-conductive fluid from the region of the exposed end of the tissue treatment electrode, and wherein the feeding means is such that the maximum flow rate of electrically-conductive fluid is 0.32 cc/s per 100 watts of electric power applied to the electrode assembly.