Axial tension screw

• US 6,030,162 A
• Filed: 12/18/1998
• Issued: 02/29/2000
• Est. Priority Date: 12/18/1998
• Status: Expired due to Term

• Current Assignee: Acumed Llc (Berkshire Hathaway Incorporated)
• Original Assignee: Acumed Llc (Berkshire Hathaway Incorporated)
• Inventors: Huebner, Randall J.
• Primary Examiner(s): WILSON, NEILL R
• Application Number:
  US09/216,316
• Time in Patent Office: 438 Days
• Field of Search: 411/263, 411/307, 411/308, 411/309, 411/310, 411/395, 411/412, 411/413, 411/426, 606/73
• US Class Current: 411/413
• CPC Class Codes: A61B 17/16 Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans arthroscopic bone cutters A61B17/320016; dental implant drills potentially for other surgical use A61C8/0089; bone grinders A61F2/4644, A22C17/06; A61B17/1662 takes precedence over all other subgroups except A61B17/17
• CPC Class Codes: A61B 17/1682 for the foot or ankle
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/8635 Tips of screws
• CPC Class Codes: A61B 17/864 hollow, e.g. with socket or cannulated
• CPC Class Codes: A61B 17/8645 Headless screws, e.g. ligament interference screws
• CPC Class Codes: A61B 17/8863 Apparatus for shaping or cutting osteosynthesis equipment by medical personnel
• CPC Class Codes: A61B 17/8891 at its periphery
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable or resorptive
• CPC Class Codes: A61B 2017/0646 for insertion into cartillege, e.g. meniscus
• CPC Class Codes: A61B 2017/0648 threaded, e.g. tacks with a screw thread

Abstract

A screw having a root and threads formed on the root. The screw is configured to generate and/or maintain axial compression between threads formed in leading and trailing sections of the screw either by virtue of pitch differential in the threads or the way in which the screw is installed.

Claims

1. A fastener comprising:

a root portion, the root portion having a leading end, a trailing end and an elongate axis extending therebetween; and

a single continuous thread formed on the root portion and extending between the leading end and the trailing end of the root portion, the thread having an outside diameter which, moving from the leading end toward the trailing end, increases over several revolutions, then decreases, then increases again, wherein the pitch of the thread measured between corresponding points on consecutive threads near the leading end is larger than the pitch of the threads near the trailing end.

2. The fastener of claim 1, wherein the root portion includes a bore extending along the elongate axis from the leading end to the trailing end.

3. The fastener of claim 1, wherein the thread includes an interthread spacing between revolutions of the thread on the root portion and further wherein the interthread spacing varies along the root portion.

4. The fastener of claim 3, wherein the thread includes an intermediate region disposed generally between the leading end and the trailing end, and further wherein the interthread spacing is larger in the intermediate region than near the trailing end.

6. The fastener of claim 1, wherein the thread includes an intermediate portion where the outside diameter is decreased and over which the outside diameter of the threads is substantially constant.

5. The fastener of claim I further including a self-drilling tip disposed at the leading end of the root portion.

7. A screw comprising a leading section having a plurality of thread revolutions, a trailing section having a plurality of thread revolutions and an unthreaded intermediate section between the leading and trailing sections, the thread revolutions in the leading section having a greater average pitch and smaller average outside diameter than the thread revolutions in the trailing section, and where the outside diameter of the thread revolutions in the leading section generally increases toward the trailing section.

8. The screw of claim 7, wherein the outside diameter of the thread revolutions in the leading section tapers outward toward the trailing section at an angle of 0.5 to 2.5 degrees relative to an elongate axis of the screw.

9. The screw of claim 7, wherein the leading section includes at least three thread revolutions.

10. The screw of claim 7, wherein the pitch of the thread revolutions in the leading section decreases toward the trailing section.

11. The screw of claim 7, wherein the outside diameter of the thread revolutions in the trailing section generally increases away from the leading section.

12. The screw of claim 7, wherein the intermediate section has a smaller average diameter than the leading section.

13. The screw of claim 7, wherein the pitch of the thread revolutions in the trailing section is constant.

14. The screw of claim 7, wherein the screw includes a central bore extending through the screw along an elongate axis.

15. The screw of claim 7, wherein the screw is headless.

16. A screw comprising a leading end, a leading section proximal to the leading end and having a plurality of thread revolutions, a trailing end, a trailing section proximal the trailing end and having a plurality of thread revolutions, and a waist section having at least one thread revolution disposed between the leading and trailing sections, the thread revolutions in the leading section having a greater average pitch and smaller maximum outside diameter than the thread revolutions in the trailing section, and wherein the minimum outside diameter of the at least one thread revolution in the waist section is less than the maximum outside diameter of the thread revolutions in the leading section.

17. The screw of claim 16, wherein the outside diameter of the thread revolutions in the leading section is smaller toward the leading end and larger toward the trailing end.

18. The screw of claim 16, wherein the pitch of the threads in the leading section is larger toward the leading end and smaller toward the trailing end.

19. The screw of claim 16, wherein the minimum outside diameter in the waist region is at least five percent smaller than the maximum outside diameter in the leading section.

20. The screw of claim 16 further including a root portion on which the thread revolutions are formed and where the thread revolutions are the only part of the screw with a larger diameter than the root portion.

21. The screw of claim 20, wherein the thread depth measured between the root portion and the outside diameter of the thread revolutions is at least as large near the leading end as the change in outside diameter of the thread revolutions between the leading and trailing sections.

22. The screw of claim 20, wherein the thread depth in the leading section is at least substantially as large as the radius of the root portion in the leading section.

23. The screw of claim 20, wherein the root portion is substantially cylindrical over at least one of the sections.

24. The screw of claim 16, wherein the maximum diameter of the thread revolutions is at least equal to the largest diameter of any part of the screw.

25. The screw of claim 16, wherein, at least along part of the screw, the pitch gradually decreases as the outside diameter gradually increases.

26. The screw of claim 16, wherein the pitch changes substantially continuously over the majority of the threaded sections.

27. A screw comprising a leading section having a plurality of thread revolutions, a trailing section having a plurality of thread revolutions and an intermediate section between the leading section and the trailing section, the thread revolutions in the leading section having a greater average pitch and smaller maximum outside diameter than the thread revolutions in the trailing section, the intermediate section having a smaller average outside diameter than the leading or trailing sections and where the outside diameter of the thread revolutions in the leading section generally increases from revolution to revolution toward the trailing section.

28. The screw of claim 27, wherein the intermediate section includes a plurality of thread revolutions.

29. The screw of claim 28, wherein the thread revolutions in the leading, intermediate and trailing sections form a single continuous thread.

30. The screw of claim 28, wherein the outside diameter of the thread revolutions in the intermediate section is substantially constant.

31. The screw of claim 28, wherein the outside diameter of the thread revolutions in the leading section tapers outward toward the trailing section at an average angle of approximately 0.8 to 3 degrees.

32. The screw of claim 27, wherein the average pitch of the thread revolutions in the trailing section is less than about 90 percent of the average pitch of the thread revolutions in the leading section.

33. The screw of claim 27, wherein each section covers at least 10 percent of the length of the screw.

34. The screw of claim 27, wherein the screw has an elongate axis and includes a bore extending through the screw along the elongate axis.

35. The screw of claim 27, wherein the outside diameter of the thread revolutions in the leading section tapers at an angle of between 0.5 and 5 degrees relative to an elongate axis of the screw.

36. The screw of claim 27, wherein the pitch of the thread revolutions in the leading section is substantially constant.

37. The screw of claim 27, wherein the pitch of the thread revolutions in the trailing section is substantially constant.

38. The screw of claim 27, wherein the average pitch of the thread revolutions in the trailing section is at least substantially half of the average pitch of the thread revolutions in the leading section.

39. The screw of claim 27, wherein the intermediate section is unthreaded.

40. The screw of claim 39, wherein the intermediate section covers at least 20 percent of the length of the screw.

41. The screw of claim 27, wherein the pitch of the thread revolutions in the leading section decreases toward the trailing section.

42. The screw of claim 27, wherein the pitch of the thread revolutions in the trailing section increases toward the leading section.

43. The screw of claim 27, wherein the outside diameter of the thread revolutions in the trailing section decreases toward the leading section.

44. The screw of claim 27 further comprising an unthreaded extension projecting from an end of the leading section opposite the trailing section.

45. The screw of claim 27 further comprising an unthreaded extension projecting back from an end of the trailing section opposite the leading section.

46. A screw comprising a leading section having a plurality of thread revolutions, a trailing section having a plurality of thread revolutions and an intermediate section disposed between the leading section and the trailing section and having a plurality of thread revolutions, the outside diameter of the thread revolutions forming a surface of revolution about an elongate axis of the screw, the surface of revolution being convex in the transition from the leading section to the intermediate section and concave in the transition from the intermediate section to the trailing section, and wherein the thread revolutions in the leading section have a greater average pitch and smaller maximum outside diameter than the thread revolutions in the trailing section.

47. The screw of claim 46, wherein the surface of revolution is generally conical in the leading section.

48. The screw of claim 46, wherein the surface of revolution is generally cylindrical in the trailing section.

49. The screw of claim 46 further including a root portion extending through the leading, intermediate and trailing sections, wherein the diameter of the root portion is substantially constant through the leading section and the intermediate section.

50. The screw of claim 49, wherein the root portion has a leading end and a trailing end and a central bore extending therebetween.

51. The screw of claim 48, wherein the surface of revolution tapers generally outward at an average angle of between 0.5 and 5 degrees relative to the elongate axis over the leading section.

52. The screw of claim 46 further including a root portion, and further wherein there is a termination zone in the thread revolutions in the leading section in which the thread revolutions diminishes from approximately the average outside diameter of the thread revolutions in the leading section down to a starting point on the root portion, and wherein the diameter of the root portion does not diminish substantially in the termination zone and the outside diameter of the thread revolutions in the leading section generally increases from revolution to revolution outside the termination zone.

53. The screw of claim 52, wherein the termination zone includes less than one thread revolution.

54. The screw of claim 46, wherein the surface of revolution is generally conical in the trailing section.

55. The screw of claim 46, wherein no part of the screw has a larger diameter than maximum diameter of the thread revolutions.

56. The screw of claim 46, wherein the thread revolutions in the three sections form a single, substantially continuous thread.

57. The screw of claim 46, wherein the surface of revolution tapers outward at an angle of approximately 0.5 to 5 degrees in the leading section.

58. The screw of claim 46, wherein the average pitch in the leading section is at least 10% larger than the average pitch in the trailing section.

59. The screw of claim 46, wherein each section extends for at least 15% of the total length of the three sections along the elongate axis.

60. The screw of claim 46, wherein the pitch of the thread revolutions in the leading section is substantially constant.

61. The screw of claim 46, wherein the pitch of the thread revolutions in the trailing section is substantially constant.

62. The screw of claim 46, wherein the pitch of the thread revolutions in at least one of the sections is variable.

63. The screw of claim 62, wherein the pitch is variable in the intermediate section.

64. The screw of claim 62, wherein the pitch is variable in all three sections.

65. The screw of claim 46 further comprising an unthreaded leading extension disposed at an end of the leading section opposite the trailing section.

66. The screw of claim 46 further comprising an unthreaded trailing extension disposed at the end of the trailing section opposite the leading section.

67. The screw of claim 46, wherein the screw is formed of a biocompatible material.

68. The screw of claim 67, wherein the screw is formed of a resorbable material.

69. The screw of claim 68, wherein the resorbable material is osteoductive.

70. The screw of claim 46, wherein the combined length of the three sections is between 0.5 inches and 4 inches.

71. The screw of claim 46 further comprising a root portion on which the thread revolutions are formed, and wherein the thread revolutions have an interthread spacing on the root portion, and further wherein the interthread spacing on the root is not constant over the three sections.

72. The screw of claim 46 further comprising a self-cutting tip disposed at the end of the leading section opposite the trailing section.

73. The screw of claim 46 further comprising a head.

74. A screw comprising a leading section having a plurality of thread revolutions and a trailing section having a plurality of thread revolutions and forming a continuous extension of the thread revolutions of the leading section, the outside diameter of the thread revolutions forming a surface of revolution about an elongate axis of the screw, the surface of revolution being convex in the transition from the leading section to the trailing section, and wherein the thread revolutions in the leading section have a greater average pitch and smaller average outside diameter than the thread revolutions in the trailing section and the length of the leading section is less than the length of the trailing section, the screw further including a root portion and wherein there is a termination zone in the thread revolutions in the leading section in which the thread revolutions diminish from approximately the average outside diameter of the thread revolutions in the leading section down to a starting point on the root portion, and wherein the diameter of the root portion does not diminish substantially in the termination zone whereby the screw has a relatively blunt leading end.

75. The screw of claim 74, wherein the outside diameter of the thread revolutions in the leading section generally increases from revolution to revolution outside the termination zone.

76. The screw of claim 75, wherein the surface of revolution in the leading section tapers at an angle of between 0.5 and 5 degrees relative to the elongate axis of the screw outside the termination zone.

77. The screw of claim 74, wherein the pitch of the thread revolutions gradually decreases in the leading section toward the trailing section.

78. The screw of claim 74, wherein the screw is headless.