Sternal closure technique and kit for performing same

• US 6,030,410 A
• Filed: 05/18/1998
• Issued: 02/29/2000
• Est. Priority Date: 05/18/1998
• Status: Expired due to Fees

• Current Assignee: Heinz Robert Zurbrugg
• Original Assignee: Heinz Robert Zurbrugg
• Inventors: Zurbrugg, Heinz Robert
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): PHAM, THUY D
• Application Number:
  US09/080,444
• Time in Patent Office: 652 Days
• Field of Search: 606/151, 606/232, 606/219, 606/220, 606/216, 128/898
• US Class Current: 606/219
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/8076 for the ribs or the sternum
• CPC Class Codes: A61B 17/823 for the sternum
• CPC Class Codes: A61B 2017/0406 Pledgets
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2017/0688 Packages or dispensers for surgical staplers

Abstract

An improved method of reducing and stabilizing the sternum after a sternotomy includes fixing a staple at the anterior surface of the sternum adjacent to each outlet for trans-sternal wire sutures. The staples are applied to the sternal halves to reinforce the bone adjacent to the suture outlets so as to prevent the suture from cutting into the bone. As each suture loop is tightened to adapt the sternum, the suture loop abuts the staples adjacent the suture outlets. The staples are deformed under force applied by the suture loop to indicate that the loop has been tightened to an optimum degree. A sterile surgical staple gun is employed to install the staples in the sternal halves. A kit for performing the improved sternal reduction procedure includes a pre-sterilized staple gun loaded with surgical staples, as well as suture/needle assemblies.

Claims

1. A sternum closure kit, comprising in combination:

a plurality of staples for being driven into split-halves of a sternum; and

a plurality of wire sutures for being installed transsternally, said sutures having a cross-sectional diameter D;

said staples each having a back portion and a pair of prongs, each of said prongs extending downwardly from a respective end of said back portion, each of said prongs extending in a respective direction, said directions being substantially parallel to each other, each of said prongs terminating in a respective pointed end, said staples being formed such that a force in the range 40 to 800 N applied downwardly at a central point of said back portion causes said back portion to bow downwardly by a distance substantially equal to D.

2. A sternum closure kit according to claim 1, wherein said back portion of said staple has a substantially rectangular cross-section having a width W and a thickness T, with W>

D>

T and W·

T<

3·

π

·

D² /4.

3. A sternum closure kit according to claim 1, wherein said staples are formed of a wire stock material having an ultimate tensile strength (UTS) greater than the UTS of said sutures.

4. A sternum closure kit according to claim 1, wherein said staples are formed of a wire stock having a yield strength (YS) greater than the YS of said sutures.

5. A sternum closure kit according to claim 1, further comprising a staple gun in which said staples are loaded.

6. A sternum closure kit according to claim 1, wherein each of said wire sutures has a needle attached at one end of the suture.

7. A sternum closure kit according to claim 1, wherein the back portion of each of said staples is substantially straight.

11. A sternum closure kit according to claim 7, wherein said staples and said sutures are formed of respective metal wire stock materials, said sutures having a substantially circular cross-section with a diameter D, said staples having a substantially rectangular cross-section having a width W and a thickness T, with W>

D>

T and W·

T<

3·

π

·

D² /4.

8. A sternum closure kit, comprising in combination:

a sterilized staple gun containing a plurality of sterilized staples; and

a plurality of sterilized suture and needle assemblies;

wherein said staples are separate from said suture and needle assemblies.

9. A sternum closure kit according to claim 8, wherein said staples are formed of a biocompatible material that is the same as a material of which the sutures are formed.

10. A sternum closure kit according to claim 9 wherein said sutures and said staples are formed of metal.

12. A sternum closure kit according to claim 8, wherein said staples are formed of a wire stock material having an ultimate tensile strength (UTS) greater than the UTS of said sutures.

13. A sternum closure kit according to claim 8, wherein said staples are formed of a wire stock having a yield strength (YS) greater than the YS of said sutures.

14. A sternum closure kit according to claim 8, wherein said plurality of staples includes at least twice as many staples as the number of suture and needle assemblies in said kit.

15. A method of stabilizing the sternum of a patient after surgery in which the sternum is split, the method comprising the steps of:

penetrating the anterior surface of the sternum to form an outlet for a suture;

fixing a staple in the anterior surface of the sternum adjacent to said outlet; and

securing free ends of said suture relative to each other in a manner such that said suture abuts said staple.

16. A method according to claim 15, wherein said securing step includes twisting together the free ends of said suture until said staple is deformed by force imparted to said staple by said suture.

17. A method according to claim 15, wherein said staple has prongs which are driven into the sternum at substantially a 45°

angle relative to the anterior surface of the sternum.

18. A method according to claim 15, wherein said staple is made of a biocompatible material that is the same as a material of which the suture is formed.

19. A method according to claim 18, wherein said staple and said suture are formed of respective metal wire stock materials, said suture having a substantially circular cross-section with a diameter D, said staple having a substantially rectangular cross-section having a width W and a thickness T, with W>

D>

T and W·

T<

3·

π

·

D² /4.

20. A method according to claim 15, wherein said staple is formed of a wire stock material having an ultimate tensile strength (UTS) greater than the UTS of said suture.

21. A method according to claim 15, wherein said staple is formed of a wire stock having a yield strength (YS) greater than the YS of said suture.

22. A method according to claim 15, wherein said fixing step includes driving the staple into the sternum by using a staple gun.