Fixing apparatus including apparatus for controlling the supply of releasing agent

• US 6,032,016 A
• Filed: 09/16/1998
• Issued: 02/29/2000
• Est. Priority Date: 09/19/1997
• Status: Expired due to Term

• Current Assignee: Konica Minolta Inc.
• Original Assignee: Minolta Co., Ltd. (Konica Minolta Inc.)
• Inventors: Isogai, Mitsuru, Kawamura, Ryo, Morigami, Yuusuke, Yonekawa, Noboru, Yamada, Takashi, Okabayashi, Eiji
• Primary Examiner(s): Smith, Matthew S.
• Application Number:
  US09/154,240
• Time in Patent Office: 531 Days
• Field of Search: 399/324-326, 118/DIG. 1, 118/60, 219/216
• US Class Current: 399/325
• CPC Class Codes: G03G 15/2025 with special means for lubricating and/or cleaning the fixing unit, e.g. applying offset preventing fluid
• CPC Class Codes: G03G 2215/2093 Release agent handling devices
• CPC Class Codes: Y10S 118/01 Anti-offset

Abstract

A fixing apparatus for controlling an oil transfer apparatus to maintain a releasing agent holding layer such that it is not always saturated with the releasing agent. This makes it a compact, cost-effective unit with a long service life and provides a uniform, stable oil coating that eliminates image noise problems. In order to use a constant and minimum necessary amount of releasing agent, a releasing agent supply nozzle is incorporated with multiple protrusive or retrusive droplet growth assisting members at or near multiple releasing agent discharge ports. The supply nozzle used for supplying the oil has multiple discharge holes having approximately equal opening cross-sectional areas and an equalizing member which equalizes the amount of oil discharged from each discharge hole. The outer diameter D1 of the oil supply roller, the outer diameter D2 of the metal core and the distance P of adjacent through-holes formed on the periphery of the metal core satisfy a relation, 0.6<D1·(D1-D2)/(D2·P)<6. A quantifying apparatus is provided to equalize the amount of oil transferred by the oil pump when it is intermittently transferred. The quantifying apparatus contributes in achieving a constant amount of releasing agent coating. A releasing agent leakage prevention member is provided to prevent unnecessary oil leakage from the releasing agent supply nozzle and rollers.

A specific correlation is established between the centerline average roughness of the oil supply roller surface and the amount of the releasing agent supply to the fixing roller by the oil supply roller. This makes it possible to achieve a uniform coating with excellent releasing capability and prevents adhesion of add particles.

Claims

1. A fixing apparatus comprising:

a first rotating member and a second rotating member arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said first and second rotating members with a releasing agent, said coating apparatus being equipped with a releasing agent holding roller, which has a releasing agent holding layer on its outer surface; and

a transfer apparatus that supplies the releasing agent to the releasing agent holding layer so that the releasing agent is not saturating the releasing agent holding layer all the time,

wherein content of the releasing agent in said releasing agent holding layer is 20-80 volumetric percent.

2. A fixing apparatus of claim 1 wherein said coating apparatus is equipped with a releasing agent coating roller, which has a releasing agent coating layer on the periphery and is placed to contact with said rotating member and said releasing agent holding roller.

3. A fixing apparatus of claim 1 wherein said releasing agent holding roller is equipped with a hollow metal core, through which the releasing agent supplied to its inside by the transfer apparatus seeps out, and a releasing agent holding layer provided on the surface thereof.

4. A fixing apparatus of claim 1 wherein content of the releasing agent in said releasing agent holding layer is 40-60 volumetric percent.

5. A fixing apparatus comprising:

a first rotating member and a second rotating member arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that is arranged along the axial direction of at least one of said first and second rotating members and coats said rotating member with a releasing agent, said coating apparatus comprising a rotating roller that supplies the releasing agent to said rotating member, said roller comprising a hollow metal core on which multiple through holes are provided and a releasing agent holding layer that covers the outer surface of the metal core;

a transfer apparatus that supplies the releasing agent to the coating apparatus, said transfer apparatus comprising a supply nozzle that is arranged along the lengthwise direction of the coating apparatus and is fixedly arranged within the hollow metal core, said supply nozzle comprising multiple discharge ports to supply the releasing agent to the coating apparatus; and

a controller that controls the supply of the releasing agent from the transfer apparatus to the coating apparatus.

6. A fixing apparatus of claim 5 wherein said coating apparatus is equipped with a releasing agent holding member, which has a releasing agent holding layer, and a releasing agent coating roller, which has a releasing agent coating layer on the periphery.

7. A fixing apparatus of claim 6 wherein said releasing agent holding member is a releasing agent holding roller, which has a releasing agent holding layer on the periphery.

8. A fixing apparatus of claim 7 wherein an amount of supply of the releasing agent and/or a timing of supply of the releasing agent are controlled based on information of a number of revolutions of the releasing agent holding roller incorporated in said coating apparatus.

9. A fixing apparatus of claim 7 wherein an amount of supply of the releasing agent and/or a timing of supply of the releasing agent are controlled based on information of weight of the releasing agent holding roller incorporated in said coating apparatus.

10. A fixing apparatus of claim 5 wherein said controller controls an amount of supply of the releasing agent and/or a timing of supply of the releasing agent based on information of a number of sheets passed through said rotating members.

11. A fixing apparatus of claim 5 wherein said controller controls an amount of supply of the releasing agent and/or a timing of supply of the releasing agent based on information of a number of revolutions of said rotating members.

12. A fixing apparatus of claim 5 wherein said controller controls an amount of supply of the releasing agent and/or a timing of supply of the releasing agent based on information of mode of paper feed.

13. A fixing apparatus of claim 5 wherein said controller controls an amount of supply of the releasing agent and/or a timing of supply of the releasing agent based on information of sheet size.

14. A fixing apparatus comprising:

a first and a second rotating members arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said two rotating members with a releasing agent;

a transfer apparatus that supplies the releasing agent to the coating apparatus;

a controller that controls the supply of the releasing agent from the transfer apparatus to the coating apparatus; and

a forcing switch that forces the supply of the releasing agent from the transfer apparatus to the coating apparatus.

15. A fixing apparatus of claim 14 wherein said controller resets a counter for determining supply control of the releasing agent when said forcing switch is operated.

16. A fixing apparatus comprising:

a first and a second rotating members arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said two rotating members with a releasing agent;

a transfer apparatus that supplies the releasing agent to the coating apparatus; and

a controller that controls the supply of the releasing agent from the transfer apparatus to the coating apparatus, said controller resetting a counter that determines the supply control of the releasing agent when said coating apparatus is replaced.

17. A fixing apparatus comprising:

a first rotating member and a second rotating member arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said first and second rotating members with a releasing agent;

a transfer apparatus that supplies the releasing agent to the coating apparatus; and

a controller that controls the supply of the releasing agent from the transfer apparatus to the coating apparatus, said controller stopping the image forming operation when a specified amount of releasing agent cannot be supplied during a predetermined releasing agent supply period.

18. A fixing apparatus comprising:

a first rotating member and a second rotating member arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that is arranged along the axial direction of at least one of said [two] first and second rotating members and coats said rotating member with a releasing agent, said coating apparatus comprising a rotating roller that supplies the releasing agent to said rotating member, said roller comprising a hollow metal core on which multiple through holes are provided and a releasing agent holding layer that covers the outer surface of the metal core; and

a supply nozzle that is arranged along the lengthwise direction of the coating apparatus and is fixedly arranged within the hollow metal core, said supply nozzle comprising multiple discharge ports to supply the releasing agent to said coating apparatus and droplet growth assisting members to help droplets of the releasing agent released from each discharge port to drop beneath each discharge port so that the releasing agent is discharged as discrete points.

19. A fixing apparatus of claim 18 wherein each of said droplet growth assisting members is a protrusive member placed in the vicinity of each discharge port.

20. A fixing apparatus of claim 18 wherein each of said droplet growth assisting members is a protrusive member, which is provided with a discharge port at the tip thereof.

21. A fixing apparatus of claim 18 wherein each of said droplet growth assisting members is a retrusive member placed in the vicinity of each discharge port.

22. A fixing apparatus of claim 18 wherein each of said droplet growth assisting members is a retrusive member, which is provided with a discharge port.

23. A fixing apparatus comprising:

a first and a second rotating members arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that is arranged along the axial direction of at least one of said two rotating members and coats said rotation member with a releasing agent; and

a supply nozzle that is arranged along the lengthwise direction of the coating apparatus, said supply nozzle comprising multiple discharge ports having approximately equal opening cross section areas to supply the releasing agent to said coating apparatus and an equalizing member that equalizes the amount of the releasing agent discharged from each discharge port.

24. A fixing apparatus of claim 23 wherein a length L (mm) between two discharge ports located at both ends of the supply nozzle and an opening cross-sectional area Sn (mm²) satisfy the following formula (1):

space="preserve" listing-type="equation">10≦

L•

Sn≦

180 (1).

25. A fixing apparatus comprising:

a first and a second rotating members arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said two rotating members with a releasing agent, said coating apparatus comprises a roller that supplies the releasing agent to said rotating member, said roller comprising a metal core, on which multiple through holes are provided, and a releasing agent holding layer that covers the outer surface of the metal core, wherein the roller outer diameter D1, the metal core outer diameter D2, and the distance P between adjacent through holes holding a relation;

0.6<

D1·

(D1-D2)/(D2·

P)<

6; and

a transfer apparatus that supplies the releasing agent inside said roller.

26. A fixing apparatus of claim 25 wherein said D1, D2 and P satisfy a relation, 1.2<

D1·

(D1-D2)/(D2·

P)<

4.

27. A fixing apparatus comprising:

a first and a second rotating members arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said two rotating members with a releasing agent, said coating apparatus comprises a roller that supplies the releasing agent to said rotating member, said roller comprising a metal core, on which multiple through holes are provided, and a releasing agent holding layer that covers the outer surface of the metal core, wherein kinematic viscosity S (cSt) of said releasing agent at 25°

C. and the bore D3 (mm) of said through holes satisfy a relation;

0.05<

D3/(1n (S) )<

0.5; and

a transfer apparatus that supplies the releasing agent inside said roller.

28. A fixing apparatus of claim 27 wherein said S and D3 satisfy a relation, 0.1<

D3/(1n(S) )<

0.3.

29. A fixing apparatus comprising:

a first and a second rotating members arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said two rotating members with a releasing agent, said coating apparatus comprises a roller that supplies the releasing agent to said rotating member, said roller comprising a metal core, on which multiple through holes are provided, and a releasing agent holding layer that covers the outer surface of the metal core, wherein the peripheral dimension of each through hole is longer than the axial dimension of the same hole; and

a transfer apparatus that supplies the releasing agent inside said roller.

30. A fixing apparatus comprising:

a first rotating member and a second rotating member arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said two rotating members with a releasing agent;

a tank unit that stores a releasing agent;

a releasing agent supply apparatus that supplies the releasing agent stored in the tank unit, wherein said releasing agent supply apparatus comprises a transfer passage for transferring the releasing agent stored in the tank and a pump unit for transferring the releasing agent intermittently by switching operating and stopping modes; and

a quantifying apparatus that meters the releasing agent amount being transferred to be constant so as to provide a stable transfer of the releasing agent even as the releasing agent is intermittently transferred by the pump unit.

31. A fixing apparatus comprising of claim 30 wherein said quantifying apparatus comprises an oil level holding member for holding a level of the releasing agent in said transfer passage to a specified height while the pump unit is stopped.

32. A fixing apparatus comprising of claim 30 wherein said quantifying apparatus comprises an oil level detection member for detecting a level of the releasing agent in said transfer passage and a controller for stopping the pump unit during a pump operation when the oil level is found to be at a specified height by the oil level detection member.

33. A fixing apparatus comprising of claim 30 wherein said pump unit is essentially immersed in the releasing agent in the tank unit.

34. A fixing apparatus comprising of claim 30 wherein said pump unit comprises a on-off valve member that guides the releasing agent contained in said tank unit into the transfer passage and an air pump that supplies air into the transfer passage and transfers the releasing agent with this air, and said quantifying apparatus comprises an oil level detection means for detecting a level of the releasing agent inside the transfer passage and a controller for operating the air pump after having accumulated the releasing agent in the transfer passage by opening said valve member until the oil level detection means detects a releasing agent level.

35. A fixing apparatus comprising:

a first rotating member and a second rotating member arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that is arranged along the axial direction of at least one of said first and second rotating members and coats said rotating member with a releasing agent, said coating apparatus comprising a rotating roller that supplies the releasing agent to said rotating member, said roller comprising a hollow metal core on which multiple through holes are provided and a releasing agent holding layer that covers the outer surface of the metal core;

a supply nozzle that is arranged along the lengthwise direction of the coating apparatus and is fixedly arranged within the hollow metal core, said supply nozzle comprising multiple discharge ports to supply the releasing agent to said coating apparatus; and

a releasing agent leak prevention member that prevents the leakage that flows down along the outer surface of the supply nozzle when the releasing agent is discharged from the discharge ports.

36. A fixing apparatus comprising:

a first and a second rotating members arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that coats at least one of said two rotating members with a releasing agent, said coating apparatus comprises a roller that supplies the releasing agent to said rotating member, said roller comprising a hollow metal core and a releasing agent holding layer that covers the outer surface of the metal core;

a supply nozzle that is arranged along the lengthwise direction of the coating apparatus, said supply nozzle comprising multiple discharge ports to supply the releasing agent to said coating apparatus; and

a releasing agent leak prevention member that prevents the leakage that flows down along the inner surface of the metal core when the releasing agent is discharged from the discharge ports.

37. A fixing apparatus comprising:

a first rotating member and a second rotating member arranged to oppose each other to fix unfixed toner images held on sheets of recording media;

a coating apparatus that is arranged along the axial direction of at least one of said first and second rotating members and coats said rotating member with a releasing agent, said coating apparatus comprises a rotating roller that supplies the releasing agent to said rotating member, said roller comprising a hollow metal core, on which multiple through holes are provided, and a releasing agent holding layer that covers the outer surface of the metal core;

a supply nozzle that is arranged along the lengthwise direction of the coating apparatus and is fixedly arranged within the hollow metal core, said supply nozzle comprising multiple discharge ports to supply the releasing agent to said coating apparatus; and

a releasing agent leak prevention member that prevents the leakage that flows down along the outer surface of the roller.

38. A fixing apparatus comprising:

a first and a second rotating members arranged to oppose each other to fix unfixed toner images held on sheets of recording media; and

a coating apparatus that coats at least one of said two rotating members with a releasing agent, said coating apparatus comprises a roller that supplies the releasing agent to said rotating member, wherein the centerline mean roughness of said roller'"'"'s surface and the amount of releasing agent supplied from the roller to the rotating member has a specified relation.

39. A fixing apparatus of claim 38 wherein said centerline mean roughness Ra (μ

m) and the oil coating amount M (mg/m²) satisfies the following formula;

space="preserve" listing-type="equation">0≦

-0.6·

1n(Ra)+0.4·

1n(M)≦

3.

40. A fixing apparatus of claim 39 wherein said centerline mean roughness Ra (μ

m) and the oil coating amount M (mg/m²) satisfies the following formula;

space="preserve" listing-type="equation">1≦

-0.6·

1n(Ra)+0.4·

1n(M)≦

2.