Method and apparatus for monitoring a lubricant

• US 6,032,100 A
• Filed: 03/25/1998
• Issued: 02/29/2000
• Est. Priority Date: 06/22/1995
• Status: Expired due to Term

• Current Assignee: Stewart Hughes Limited
• Original Assignee: Stewart Hughes Limited
• Inventors: Forfitt, Roy, Powrie, Honor
• Primary Examiner(s): Oda, Christine K.
• Assistant Examiner(s): Taylor, Victor J.
• Application Number:
  US08/973,659
• Time in Patent Office: 706 Days
• Field of Search: 702/5, 702/10, 702/1, 702/6, 324/454, 324/453, 324/452, 367/33
• US Class Current: 702/1
• CPC Class Codes: F01M 2011/14 for indicating the necessity to change the oil
• CPC Class Codes: G01N 27/60 by investigating electrostatic variables , e.g. electrographic flaw testing G01N27/007 takes precedence
• CPC Class Codes: G01N 33/2858 Metal particles

Abstract

An apparatus for monitoring a lubricant in a machine comprises sensors S1, S2 for producing signals representing electrostatic activity in a machine lubricant and a temperature sensor for producing a signal representative of the temperature of the lubricant. A signal processor 9 is arranged to process the signals from the sensors S1, S2 to detect an electrostatic activity precursor indicative of an impending wear event in the machine. The signal processor is arranged to operate in response to the temperature sensor to compensate for temperature related changes to the signals from the electrostatic sensors S1, S2.

Claims

1. An apparatus for detecting an impending wear event in a machine before its actual onset by monitoring a lubricant in a machine, the apparatus comprising a sensor for producing a signal representing electrostatic activity in a machine lubricant, and a signal processor for processing the signal from the sensor to detect an electrostatic activity precursor indicative of an impending wear event in the machine.

2. An apparatus as claimed in claim 1, wherein the signal processor is arranged to process the signal from the sensor to detect a change in the signal as representing the electrostatic activity precursor.

3. An apparatus as claimed in claim 1, wherein the signal processor is arranged to process the signal from the sensor to detect a steady increase in the amplitude of the signal as representing the electrostatic activity precursor.

4. An apparatus as claimed in claim 1, further comprising a signal conditioning circuit for conditioning signals from the sensor.

5. An apparatus as claimed in claim 4, wherein the signal conditioning circuit is connected to output conditioned signals to the signal processor.

6. An apparatus as claimed in claim 4, further comprising a recorder for recording signals from the sensor and/or from the signal conditioning circuit.

7. An apparatus as claimed in claim 6, further comprising an oscilloscope for displaying signals from the sensor, the signal conditioning circuit and/or the recorder.

8. An apparatus as claimed in claim 1, wherein the signal processor is operable in response to the detection of an electrostatic activity precursor to activate an indicator.

9. An apparatus as claimed in claim 1, wherein the sensor comprises a first electrostatic sensor for sensing electrostatics in lubricant at a first position in a machine and a second electrostatic sensor for sensing electrostatics at a second position in the said machine.

10. An apparatus as claimed in claim 1, wherein the sensor further comprises a temperature sensor, and the signal processor is operable in response to the temperature sensor for processing the signal representing electrostatic activity to compensate for temperature related changes thereto.

11. A method of detecting an impending wear event in a machine before its actual onset by monitoring a lubricant in a machine, the method comprising producing a signal representing electrostatic activity in a machine lubricant, and processing the signal to detect an electrostatic activity precursor indicative of an impending wear event in the machine.

12. A method as claimed in claim 11, wherein the signal is processed to detect a change therein as representing the electrostatic activity precursor.

13. A method as claimed in claim 11, wherein the signal is processed to detect a steady increase in the amplitude thereof as representing the electrostatic activity precursor.

14. A method as claimed in claim 11, further comprising conditioning the signal prior to said processing.

15. A method as claimed in claim 14, further comprising recording the signal and/or the conditioned signal.

16. A method as claimed in claim 15, further comprising displaying the signal, the conditioned signal, the recorded signal and/or the recorded conditioned signal.

17. A method as claimed in claim 11, further comprising sensing electrostatics in lubricant at a first position in a machine and sensing electrostatics in the lubricant at a second position in the said machine.

18. A method as claimed in claim 11, further comprising processing the signal representing electrostatic activity to compensate for temperature related changes thereto.

19. A method of detecting an impending wear event in a machine before its actual onset by monitoring a machine lubricating fluid, in which method the activity level of an electrostatic signal is monitored for a change which is interpreted as a precursor to an electrostatic event corresponding to an impending wear event.

20. A system for detecting an impending wear event in a machine before its actual onset by monitoring a machine lubricating fluid, in which system the activity level of an electrostatic signal is monitored for a change which is interpreted as a precursor to an electrostatic event corresponding to an impending wear event.