Magnetic recording medium

• US 6,033,760 A
• Filed: 02/13/1998
• Issued: 03/07/2000
• Est. Priority Date: 02/13/1998
• Status: Expired due to Term

• Current Assignee: Fuji Photo Film Co Limited (Fujifilm Holdings Corporation)
• Original Assignee: KAO Corporation
• Inventors: Ito, Tadashi, Wakana, Shigeaki
• Primary Examiner(s): Resan, Stevan A.
• Application Number:
  US09/023,612
• Time in Patent Office: 753 Days
• Field of Search: 428/141, 428/323, 428/336, 428/694 BS, 428/694 BR, 428/900
• US Class Current: 428/141
• CPC Class Codes: G11B 5/70 on a base layer
• CPC Class Codes: G11B 5/714 characterised by the dimension of the magnetic particles
• CPC Class Codes: G11B 5/733 characterised by the addition of non-magnetic particles base layers having a non-magnetic layer under a soft magnetic layer G11B5/736; magnetic recording media substrates G11B5/739
• CPC Class Codes: G11B 5/84 Processes or apparatus specially adapted for manufacturing record carriers
• CPC Class Codes: G11B 5/8404 manufacturing base layers
• CPC Class Codes: Y10S 428/90 Magnetic feature
• CPC Class Codes: Y10T 428/24355 Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
• CPC Class Codes: Y10T 428/25 Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
• CPC Class Codes: Y10T 428/265 1 mil or less

Abstract

A magnetic recording medium having a nonmagnetic substrate, an intermediate layer containing at least a nonmagnetic powder, and a magnetic layer containing a ferromagnetic powder and a binder, wherein the magnetic layer has an indentation hardness of 0.3 GPa or more, and the surface profile of the magnetic layer satisfies the following conditions (a) to (c): (a) the 10 point height parameter R_Z is 100 nm or less; (b) the difference between the maximum peak-to-valley distance PV and R_Z (PV-R_Z) is 10 nm or less; and (c) the skewness Rsk is -2 or more and less than 0, has excellent electromagnetic conversion characteristics and running durability.

Claims

1. A magnetic recording medium, comprising:

(i) a nonmagnetic substrate,

(ii) an intermediate layer, on said nonmagnetic substrate, comprising a nonmagnetic powder, and

(iii) a magnetic layer, on said intermediate layer, comprising a ferromagnetic powder and a binder,

wherein said magnetic layer has an indentation hardness of 0.3 GPa or more,

said magnetic layer has a 10 point height parameter R₂ of 100 nm or less,

said magnetic layer has a difference between the maximum peak-to-valley distance PV and R_z of 4 to 10 nm, and

said magnetic layer has a skewness Rsk of -2 to less than 0.

2. The magnetic recording medium of claim 1, wherein said intermediate layer has an indentation hardness 50% to 200% of the indentation hardness of said magnetic layer.

3. The magnetic recording medium of claim 1, wherein said intermediate layer has an indentation hardness of 0.3 to 3.0 GPa.

4. The magnetic recording medium of claim 1, wherein said nonmagnetic powder of said intermediate layer is acicular and has a longer axis length of 0.02 to 0.3 μ

m and an acicular ratio of 3 to 20,

said ferromagnetic powder in said magnetic layer is acicular and has a longer axis length of 0.05 to 0.25 μ

m and an acicular ratio of 3 to 20, and

said magnetic recording medium is prepared by a process comprising;

forming said intermediate layer and said magnetic layer, followed by calendering said intermediate layer and said magnetic layer at a temperature of 80 to 200°

C. and a linear pressure of 150 to 500 kgf/cm.

5. The magnetic recording medium of claim 1, wherein said magnetic recording medium is prepared by a process comprising:

polishing the magnetic layer under a tension load of 200 g/inch or more applied in the planar direction of said magnetic layer.

6. The magnetic recording medium of claim 1, wherein said magnetic recording medium is prepared by a process comprising:

forming said intermediate layer and said magnetic layer, followed by forming a backcoating layer on said nonmagnetic substrate, opposite said magnetic layer, and

aging at a temperature of 50 to 90°

C., a relative humidity of at most 15%, for at least 24 hours.

7. The magnetic recording medium of claim 1, wherein said magnetic layer has a thickness of 0.05 to 1 μ

m, and

said intermediate layer has a thickness of 0.1 to 2.5 μ

m.

8. The magnetic recording medium of claim 4, wherein said process further comprises:

polishing said magnetic layer under a tension load of 200 g/inch or more applied in the planar direction of said magnetic layer.

9. The magnetic recording medium of claim 6, wherein said magnetic recording medium is prepared by a process comprising:

forming said intermediate layer and said magnetic layer, followed by calendering said intermediate layer and said magnetic layer at a temperature of 80 to 200°

C. and a linear pressure of 150 to 500 kgf/cm, and

forming said backcoating layer,

polishing said magnetic layer under a tension load of 200 g/inch or more applied in the planar direction of said magnetic layer, and

aging at a temperature of 50 to 90°

C., a relative humidity of at most 15%, for at least 24 hours.

10. The magnetic recording medium of claim 3, wherein said nonmagnetic powder of said intermediate layer is acicular and has a longer axis length of 0.02 to 0.3 μ

m and an acicular ratio of 3 to 20, and

said ferromagnetic powder in said magnetic layer is acicular and has a longer axis length of 0.05 to 0.25 μ

m and an acicular ratio of 3 to 20.

11. The magnetic recording medium of claim 10, wherein said magnetic recording medium is prepared by a process comprising:

forming said intermediate layer and said magnetic layer, followed by calendering said intermediate layer and said magnetic layer at a temperature of 80 to 200°

C. and a linear pressure of 150 to 500 kgf/cm, and

polishing the magnetic layer under a tension load of 200 g/inch or more applied in the planar direction of said magnetic layer.

12. The magnetic recording medium of claim 10, wherein said magnetic layer has a thickness of 0.05 to 1 μ

m, and

said intermediate layer has a thickness of 0.1 to 2.5 μ

m.

13. A method of making the magnetic recording medium of claim 1, comprising:

coating said intermediate layer on said substrate; and

coating said magnetic layer on said intermediate layer.

14. A method of making magnetic recording medium of claim 6, comprising:

coating said intermediate layer on said substrate;

coating said magnetic layer on said intermediate; and

coating said backcoating layer on said substrate.

15. The method of claim 13, further comprising:

calendering said intermediate layer and said magnetic layer at a temperature of 80 to 200°

C. and a linear pressure of 150 to 500 kgf/cm.

16. The method of claim 13, further comprising:

polishing said magnetic layer under a tension of load of 200 g/inch or more applied in the planar direction of said magnetic layer.

17. The method of claim 13, further comprising:

aging at a temperature of 50 to 90°

C., a relative humidity of at most 15%, for at least 24 hours.

18. A method of making the magnetic recording medium of claim 6, comprising:

coating said intermediate layer on said substrate;

coating said magnetic layer on said intermediate layer;

coating said backcoating layer on said substrate; and

aging at a temperature of 50 to 90°

C., a relative humidity of at most 15%, for at least 24 hours.