Surgical drape for use with surgical slush machines having an automatic dislodgement mechanism

• US 6,035,855 A
• Filed: 02/25/1997
• Issued: 03/14/2000
• Est. Priority Date: 02/25/1997
• Status: Expired due to Term

• Current Assignee: Microtek Medical Incorporated (Ecolab, Inc.)
• Original Assignee: OR Solutions Inc (Ecolab, Inc.)
• Inventors: Heymann, Bruce R., Licata, Mark, Faries, Durward I. Jr.
• Primary Examiner(s): Brown, Michael A.
• Application Number:
  US08/810,104
• Time in Patent Office: 1,113 Days
• Field of Search: 128/849-856, 62/66, 62/68, 62/340, 62/342, 4/DIG. 18
• US Class Current: 128/849
• CPC Class Codes: A61B 46/10 specially adapted for instruments, e.g. microscopes
• CPC Class Codes: A61F 7/0241 Apparatus for the preparation of hot packs, hot compresses, cooling pads, e.g. heaters or refrigerators

Abstract

A surgical drape for use in a thermal treatment system having an automatic dislodgement mechanism for dislodging congealed liquid is accomplished by a drape having either a coefficient of friction approximately in the range of 0.4-1.0 as measured against steel per ASTM 1983 a metalocine-based olefin film having a flexibility approximately in the range of 10K-12K psi secant modulus measured by ASTM D882, a securing mechanism, or a preformed container portion having ribs or ridges to prevent the drape from being drawn beneath the automatic dislodgement mechanism. The securing mechanisms may be attached to the drape either at the ends of a drape portion hanging down from a top surface of the system, or at a location coincident the top surface of the machine. Further, the securing mechanisms may be separate units disposed on the drape subsequent to disposal of the drape in the basin. The securing mechanisms ensure that there is only a sufficient amount of the drape portion disposed in the thermal treatment system basin to form a drape receptacle without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism. Alternatively, the drape may include a preformed container portion having ribs disposed in the container portion walls to allow air beneath the container portion to prevent the container portion from being drawn by suction against the basin and beneath the dislodgement mechanism.

Claims

1. In a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium and an automatic dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium formed adjacent basin walls, said housing having a plurality of substantially vertical sides on which said top surface is supported, a surgical drape comprising:

a drape portion for covering said top surface and overhanging said housing sides;

a drape receptacle incorporated into said drape portion and configured to conform to, and be disposed within, said basin adjacent said dislodgement mechanism to contain said sterile medium within said basin; and

securing means for selectively engaging the system housing and for preventing the drape from being pulled substantially further into the basin and thereby prevent the drape receptacle from being drawn beneath the dislodgement mechanism.

2. The drape of claim 1 wherein said securing means includes a skirt extending from said drape portion and having a plurality of locator bands to engage the system housing and secure the drape to the system;

wherein the skirt is of a precise length to enable placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

3. The drape of claim 1 wherein said securing means includes a plurality of stirrups to selectively engage the system housing to secure the drape;

wherein each of the stirrups is of a precise length to enable placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

4. The drape of claim 1 wherein said securing means includes a plurality of stirrups to selectively engage the system housing to secure the drape;

wherein each of said stirrups includes adjustable dimensions to enable placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

5. The drape of claim 1 wherein said system includes a plurality of fasteners disposed on respective sides of said housing and said securing means includes a plurality of locator bands to engage corresponding ones of said plurality of fasteners to secure said drape to said housing.

6. The drape of claim 1 wherein said securing means includes a formed band for frictionally engaging the sides of said housing to secure the drape to the housing.

7. The drape of claim 6 wherein said formed band includes a plurality of stirrups to engage the system housing and secure the drape to the housing.

8. The drape of claim 1 wherein said system housing includes a plurality of posts disposed on said top surface, wherein each of said posts receive a corresponding cover and said securing means includes a plurality of openings for receiving said posts such that said covers maintain said posts through said openings to secure said drape to said housing.

9. The drape of claim 1 wherein said securing means includes positional fixing means for pressing portions of said drape against said basin walls to secure said drape to said housing.

10. The drape of claim 9 wherein said positional fixing means is removably disposed on said drape when said drape receptacle is placed in said basin.

11. The drape of claim 1 wherein said securing means includes an adhesive disposed on said drape to secure the drape to the system housing.

12. The drape of claim 11 wherein said adhesive includes double-sided adhesive tape.

13. The drape of claim 1 wherein said system housing includes adhesives disposed on said top surface and said securing means includes portions of said drape coincident said adhesives to engage said adhesives and secure the drape to the system housing.

14. A surgical drape for use in a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, and an automatic dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent basin walls, wherein said housing includes a plurality of substantially vertical sides on which said top surface is supported, said drape comprising:

a drape portion covering and hanging down from said top surface;

a preformed container portion fitted to match the contour of, and being disposed within, said basin adjacent said dislodgement mechanism, wherein said preformed container portion includes ribs disposed in the walls of said container portion; and

securing means extending from said drape portion to hang down from said top surface and to selectively secure the drape to the system housing;

wherein said ribs disposed in said container portion walls are configured to allow air to flow along said basin beneath said container portion to prevent said container portion from being drawn by suction against the basin and beneath said dislodgement mechanism.

15. The drape of claim 14 wherein said securing means includes a formed band frictionally engaging the sides of the housing to secure the drape to the system.

16. A surgical drape for use in a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, and an automatic dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent basin walls, said drape comprising:

a drape portion for covering and hanging down from said top surface with a part of said drape portion conforming to, and being disposed within, said basin adjacent said dislodgement mechanism to form a drape receptacle;

wherein said drape is constructed of material having a coefficient of friction in the range of approximately 0.4-1.0 as measured against steel per ASTM 1983 to enable said drape to generate frictional forces with said basin sufficient to prevent said drape from being pulled substantially further into the basin beneath said dislodgement mechanism.

17. A surgical drape for use in a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, and an automatic dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent basin walls, said drape comprising:

a drape portion for covering and hanging down from said top surface with a part of said drape portion conforming to, and being disposed within, said basin adjacent said dislodgement mechanism to form a drape receptacle;

wherein said drape is formed of a metalocine-based olefin film having a flexibility approximately in the range of 10K-12K psi secant modulus measured by ASTM D882 to facilitate formation of air channels between said drape and basin when forming said drape receptacle;

wherein said air channels are configured to enable air to flow beneath said drape receptacle to prevent said drape from being drawn beneath said dislodgement mechanism by suction generated from dislodgement mechanism motion.

18. In a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, a drape including a drape portion for covering and hanging down from said top surface with a part of said drape portion conforming to, and being disposed within, said basin to form a drape receptacle and a dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent walls of the basin, a device for securing the drape to the housing to enhance dislodgement of the congealed medium, said device including positional fixing means for placement in the drape receptacle to press portions of said drape coincident said positional fixing means against the basin walls to secure the drape to the housing to prevent the drape from being pulled substantially further into the basin and thereby prevent said drape receptacle from being drawn beneath the dislodgement mechanism.

19. In a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, a drape for maintaining sterility of said sterile medium, and a dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent walls of the basin, wherein said housing includes a plurality of substantially vertical sides on which said top surface is supported, a method for enhancing dislodgement of the congealed medium comprising the steps of:

(a) forming said drape with a drape portion configured to cover and hang down from said top surface with a part of said drape portion conforming to and disposed within said basin adjacent said dislodgement mechanism to form a drape receptacle; and

(b) further forming said drape with securing means to secure the drape to the system housing to prevent the drape from being pulled substantially further into the basin and thereby prevent the drape receptacle from being drawn beneath the dislodgement mechanism.

20. The method of claim 19 wherein step (b) further includes:

(b.1) forming said securing means to include a skirt extending from said drape portion and having a plurality of locator bands adapted to engage the system housing and thereby positionally secure the drape;

wherein the skirt is of a precise length to enable formation and placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

21. The method of claim 19 wherein step (b) further includes:

(b.1) forming said securing means to have a plurality of stirrups adapted to engage the system housing to secure the drape;

wherein each of the plurality of stirrups is of a precise length to enable formation and placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

22. The method of claim 19 wherein step (b) further includes:

(b.1) forming said securing means to have a plurality of stirrups adapted to engage the system housing to secure the drape;

wherein each of the plurality of stirrups includes adjustable dimensions to enable formation and placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

23. The method of claim 19 wherein said system includes a plurality of fasteners disposed on respective sides of said housing and step (b) further includes:

(b.1) forming said securing means to have a plurality of locator bands to engage corresponding ones of said plurality of fasteners to secure said drape to said housing.

24. The method of claim 19 wherein step (b) further includes:

(b.1) forming said securing means to include a formed band to frictionally engage the sides of said housing and secure the drape to the housing.

25. The method of claim 24 wherein step (b.1) further includes:

(b.1.1) forming said formed band to include a plurality of stirrups adapted to engage the system housing and secure the drape to the housing.

26. The method of claim 19 wherein said system housing includes a plurality of posts disposed on said top surface, wherein each of said posts receive a corresponding cover and step (b) further includes the step of:

(b.1) forming said securing means to include a plurality of openings for receiving said posts such that said covers maintain said posts through said openings to secure said drape to said housing.

27. The method of claim 19 wherein step (b) further includes:

(b.1) forming said securing means to include positional fixing means for pressing portions of said drape against said basin walls to secure said drape to said housing.

28. The method of claim 27 wherein step (b1) further includes:

(b.1.1) forming said securing means such that said positional fixing means is removably disposed on said drape when said drape is placed in said basin to form said drape receptacle.

29. The method of claim 19 wherein step (b) further includes:

(b.1) forming said securing means to include an adhesive disposed on said drape to secure said drape to said housing.

30. The method of claim 29 wherein step (b.1) further includes:

(b.1.1) forming said adhesive to include double-sided adhesive tape disposed on said drape to secure said drape to said housing.

31. The method of claim 19 wherein said system housing includes adhesives disposed on said top surface and step (b) further includes:

(b.1) forming said securing means to include portions of said drape coincident said adhesives to engage said adhesives and secure the drape to the system housing.

32. In a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, a drape for maintaining sterility of said sterile medium, and a dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent walls of the basin, wherein said housing includes a plurality of substantially vertical sides on which said top surface is supported, a method for enhancing dislodgement of the congealed medium comprising the steps of:

(a) forming said drape to have a drape portion adapted to cover and hanging down from said top surface;

(b) defining in said drape a preformed container portion fitted to match the contour of, and adapted to be disposed within, said basin adjacent said dislodgement mechanism;

(c) forming ribs in the walls of said container portion; and

(d) disposing securing means on edges of said drape portion hanging down from said top surface for securing the drape to the system housing;

said ribs being configured to allow air to flow along said basin beneath said container portion to prevent said container portion from being drawn by suction against said basin and beneath said dislodgement mechanism.

33. The method of claim 32 wherein step (d) further includes:

(d.1) forming said securing means to include a formed band to frictionally engage the sides of the housing to secure the drape to the housing.

34. In a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, a drape for maintaining sterility of said sterile medium, and a dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent walls of the basin, a method for enhancing dislodgement of the congealed medium comprising the step of:

(a) forming said drape to have a drape portion for covering and hanging down from said top surface with a part of said drape portion conforming to, and being disposed within, said basin adjacent said dislodgement mechanism to form a drape receptacle, said drape being formed of a material having a coefficient of friction in the range of approximately 0.4-1.0 as measured against steel per ASTM 1983 to enable said drape to generate frictional forces with said basin sufficient to prevent said drape from being pulled substantially further into the basin beneath said dislodgement mechanism.

35. In a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, a drape for maintaining sterility of said sterile medium, and a dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent walls of the basin, a method for enhancing dislodgement of the congealed medium comprising the step of:

(a) forming said drape to have a drape portion for covering and hanging down from said top surface with a part of said drape portion conforming to, and being disposed within, said basin adjacent said dislodgement mechanism to form a drape receptacle, said drape being formed of a metalocine-based olefin film having a flexibility in the approximate range of 10K-12K psi secant modulus measured by ASTM D882 to facilitate formation of air channels between said drape and basin when forming said drape receptacle;

wherein said air channels are formed to enable air to flow beneath said drape receptacle to prevent said drape from being drawn beneath said dislodgement mechanism by suction generated from dislodgement mechanism motion.

36. In a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, a drape having a drape portion for covering and hanging down from said top surface and being disposed within said basin to form a drape receptacle, and a dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent walls of the basin, wherein said housing includes a plurality of substantially vertical sides on which said top surface is supported and said drape further includes securing means for securing the drape to the system housing, a method for enhancing dislodgement of the congealed medium comprising the step of:

(a) securing the drape to the housing via said securing means to prevent the drape from being pulled substantially further into the basin and thereby prevent the drape receptacle from being drawn beneath the dislodgement mechanism.

37. The method of claim 36 wherein said securing means includes a skirt extending from said drape portion and having a plurality of locator bands, and step (a) further includes:

(a.1) securing the drape to the housing by engaging said housing via said plurality of locator bands wherein the skirt is of a precise length to enable formation and placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

38. The method of claim 36 wherein said securing means includes a plurality of stirrups and step (a) further includes:

(a.1) securing the drape to the housing by engaging the housing via said plurality of stirrups wherein each of the plurality of stirrups is of a precise length to enable formation and placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

39. The method of claim 38 wherein each of said plurality of stirrups is adjustable and step (a.1) further includes:

(a.1.1) adjusting the length of each of said plurality of stirrups to secure said drape to said housing to enable formation and placement of the drape receptacle in the basin without leaving any margin for excess portions of the drape to be drawn beneath the dislodgement mechanism.

40. The method of claim 36 wherein said system includes a plurality of fasteners disposed on respective sides of said housing and said securing means includes a shortened skirt having a plurality of locator bands, and step (a) further includes:

(a.1) securing said drape to said housing by engaging said plurality of fasteners via corresponding ones of said plurality of locator bands.

41. The method of claim 36 wherein said securing means includes a formed band and step (a) further includes:

(a.1) securing the drape to the housing by sliding said drape over said housing such that said formed band frictionally engages the sides of said housing.

42. The method of claim 41 wherein said formed band includes a plurality of stirrups and step (a.1) further includes:

(a.1.1) securing said drape to said housing by engaging the system housing via said plurality of stirrups.

43. The method of claim 36 wherein said housing includes a plurality of posts disposed on said top surface, wherein each of said posts receive a corresponding cover, wherein said securing means includes a plurality of openings, and step (a) further includes:

(a.1) securing said drape by engaging said posts with said openings and fastening said covers on said posts to maintain said posts through said openings.

44. The method of claim 36 wherein said securing means includes fixings means for fixings said drape in said basin, and step (a) further includes:

(a.1) securing said drape by disposing said fixing means in said drape receptacle to press portions of said drape coincident said fixing means against said basin walls.

45. The method of claim 44 wherein said fixing means detachably interfaces said drape, and step (a.1) further includes:

(a.1.1) securing said drape by removably disposing said fixing means in said drape receptacle to press portions of said drape coincident said fixing means against said basin walls.

46. The method of claim 36 wherein said securing means includes adhesives, and step (a) further includes:

(a.1) disposing said adhesives on said drape; and

(a.2) securing said drape by pressing portions of said drape coincident said adhesives against said top surface to enable said adhesives to adhere to the housing.

47. The method of claim 46 wherein said adhesives include double-sided adhesive tape, and step (a.1) further includes:

(a.1.1) disposing said double-sided adhesive tape on said drape; and

step (a.2) further includes;

(a.2.1) securing said drape by pressing portions of said drape coincident said double-sided adhesive tape against said top surface to enable said tape to adhere to the housing.

48. The method of claim 36 wherein said system housing includes adhesives disposed on said top surface, wherein said securing means includes portions of said drape coincident said adhesives, and step (a) further includes:

(a.1) securing said drape by pressing said portions of said drape coincident said adhesives against said adhesives to enable said adhesives to adhere to the drape.

49. In a thermal treatment system having a basin recessed in a top surface of a system housing for thermally treating a sterile medium, a drape having a drape portion covering and hanging down from said top surface, a preformed container portion fitted to match the contour of, and being disposed within, said basin including ribs disposed in the walls of said container portion, securing means extending from said drape portion hanging down from said top surface for securing the drape to the system housing, and a dislodgement mechanism disposed at the bottom of the basin for dislodging congealed sterile medium from the drape adjacent walls of the basin, wherein said housing includes a plurality of substantially vertical sides on which said top surface is supported, a method for enhancing dislodgement of the congealed medium comprising the steps of:

(a) securing the drape to the system via said securing means; and

(b) maintaining parts of said container portion away from walls of said basin via said ribs to enable air to flow between the container portion and dislodgement mechanism to prevent the container portion from being drawn beneath the dislodgement mechanism.

50. The method of claim 49 wherein said securing means includes a formed band and step (a) further includes:

(a.1) securing the drape to the housing by sliding the drape over the housing such that said formed band frictionally engages the sides of the housing.