Fill valve

• US 6,035,888 A
• Filed: 01/09/1998
• Issued: 03/14/2000
• Est. Priority Date: 01/09/1998
• Status: Expired due to Fees

• Current Assignee: Brass Craft Manufacturing Co (Masco Corporation)
• Original Assignee: Brass Craft Manufacturing Co (Masco Corporation)
• Inventors: Gil, Amos
• Primary Examiner(s): Walton, George L.
• Application Number:
  US09/005,633
• Time in Patent Office: 795 Days
• Field of Search: 137/412, 137/413, 137/414, 137/434, 137/442, 137/443, 137/444, 137/422
• US Class Current: 137/413
• CPC Class Codes: F16K 31/34 acting on pilot valve controlling the cut-off apparatus
• CPC Class Codes: F16K 31/3835 the discharge being effected through the piston and being blockable by a mechanically-actuated member making contact with the piston
• CPC Class Codes: Y10T 137/7371 Fluid pressure
• CPC Class Codes: Y10T 137/74 Lost motion mechanism
• CPC Class Codes: Y10T 137/7468 Horizontal or side entering pipe

Abstract

A fill valve for controlling the filling of a fluid reservoir such as a cistern. The valve minimizes the time needed to fill the reservoir by maintaining maximum fluid flow through the valve until instantaneous shut off of the fill valve once the reservoir is filled. The fill valve includes a reciprocating valve head carried on a valve stem connected to a float arm for determining the fluid level within the reservoir. The valve head is disposed within an enclosure having grooves for conducting fluid flow past the valve head to create a back pressure behind the valve head. The valve stem seals a passageway through the valve head which operates as a pilot valve during opening and closing of the valve.

Claims

1. A fill valve comprising:

a housing having a valve seat;

float means for vertical movement;

actuator means connected at one end to said float means and pivotally connected at the other end to said housing;

a valve assembly movably mounted in said housing and being seated on said valve seat in a closed position, said valve assembly including a valve head selectively engageable with said valve seat to control fluid flow past said valve assembly and a valve assembly and a valve stem axially disposed within said valve head, said valve head having an outer periphery and said valve stem having a first end and a second end, said first end selectively engaging said valve head and said second end being connected to said actuator means; and

an enclosure disposed within said housing and enclosing said valve assembly, said valve head reciprocally movable within said enclosure as said outer periphery engages an interior surface of said enclosure, said interior surface of said enclosure having at least one longitudinal groove for directing fluid flow past said valve head to create a fluid pressure behind said valve head to maintain said valve head in a closed position;

wherein upon vertical downward movement of said float, said actuator means engages said second end of said valve stem and pushes it inwardly into said housing such that said first end of said valve stem disengages said valve head and releases said fluid pressure within said enclosure behind said valve head thereby facilitating movement of said valve head off of said valve seat and opening said fill valve.

2. The valve of claim 1 wherein said valve stem has an aperture extending therethrough adjacent said second end.

3. The valve of claim 2 wherein said aperture of said valve stem has a first wall and a second wall, said actuator means extending through said aperture, said aperture having a diameter substantially greater than said actuator means such that said actuator means travels within said aperture upon movement of said float means prior to engaging said first or second wall of said valve stem.

4. The valve of claim 3 wherein upon downward movement of said float said actuator means engages said first wall and moves said stem to an open position.

5. The valve of claim 3 wherein upon upward movement of said float said actuator means engages said second wall and moves said stem, with said valve head, to the closed position.

6. The valve as defined in claim 1 wherein said valve head includes an axial throughbore, said first end of said valve stem selectively sealing said throughbore of said valve head to selectively prevent fluid flow through the valve head.

7. The valve as defined in claim 6 wherein said valve head includes a nose portion extending toward an outlet end of said housing, said axial throughbore extending through said nose portion.

8. The valve as defined in claim 1 wherein said enclosure means includes means for directing fluid past said valve head to selectively increase fluid pressure behind said valve head urging said valve head towards said valve seat.

9. The valve as defined in claim 8 wherein said enclosure means includes an enclosure disposed within said housing and having at least one fluid port, said valve head sealingly engaging an interior surface of said enclosure.

10. A fill valve for controlling the selective filling of a fluid reservoir, said valve comprising:

a housing having a fluid inlet, a fluid outlet, a chamber disposed between said inlet and outlet and a valve seat formed within said housing;

float means for detecting fluid levels within the reservoir, said float means including an actuator arm pivotably connected to said housing;

an enclosure disposed within said chamber for directing flow across said valve seat, said enclosure having an interior surface with at least one longitudinal groove;

a valve assembly movably disposed within said enclosure between an open position and a closed position seated on said valve seat, said valve assembly including a valve head and a valve stem having a first end and a second end, said first end of said valve stem engaging said valve head and said second end of said valve stem selectively engaging said actuator arm of said float means, said valve head having a peripheral edge sealingly engaging said interior surface of said enclosure and said at least one longitudinal groove directing fluid flow past said valve head into said enclosure forming a fluid back pressure on an upstream side of said valve head to move said valve head towards a closed position against said valve seat; and

pilot means selectively allowing fluid flow through said valve head, said pilot means including an axial throughbore formed in said valve head, said first end of said valve stem including a stem head for selectively sealing said throughbore of said valve head, said stem head disengaging said valve head upon movement of said float means to an operating position thereby opening said axial throughbore and releasing said fluid back pressure within said enclosure behind said valve head to facilitate movement of said valve head off of said valve seat to open said fill valve.

11. The valve as defined in claim 10 wherein said enclosure includes a plurality of fluid ports upstream of said valve seat for directing fluid flow against said valve head disposed within said enclosure, upon opening of said valve assembly, said fluid flowing through said fluid ports and through said valve seat to said outlet of said valve.

12. The valve as defined in claim 10 wherein said valve head includes a nose portion extending toward said outlet of said housing, said axial throughbore extending through said nose portion.

13. The valve as defined in claim 12 wherein said second end of said valve stem includes loop means engaging said actuator arm such that movement of said actuator arm urges said valve stem between a first and second position.

14. A fill valve for controlling the selective filling of a fluid reservoir, said valve comprising:

a housing having a fluid inlet, a fluid outlet, a chamber disposed between said inlet and outlet and a valve seat formed within said housing;

float means for detecting fluid levels within the reservoir, said float means including an actuator arm connected to said housing;

an enclosure disposed within said chamber for directing fluid flow across said valve seat, said enclosure having an interior surface with at least one longitudinal groove;

a valve assembly movably disposed within said enclosure between an open position and a closed position seated on said valve seat, said valve assembly including a valve head with an axial throughbore forming pilot means selectively allowing fluid flow through said valve head and a valve stem movably disposed in said axial throughbore, said valve stem having a first end selectively engageable with said valve head to prevent fluid flow through said throughbore and a second end connected to said actuator arm of said float means, a peripheral edge of said valve head sealingly engaging said interior surface of said enclosure and said at least one longitudinal groove directing fluid flow past said peripheral edge of said valve head into said enclosure forming a fluid back pressure on an upstream side of said valve head to move said valve head towards a closed position against said valve seat, said peripheral edge of said valve head wiping debris from said at least one longitudinal groove during reciprocal movement of said valve head within said enclosure;

said second end of said valve stem including loop means selectively engaging said actuator arm such that movement of said actuator arm engages said value stem at a predetermined position to urge said valve stem between a first and a second position releasing said fluid back pressure within said enclosure behind said valve head to facilitate movement of said valve head off of said valve seat to open said fill valve.

15. The valve as defined in claim 14 wherein said enclosure includes a plurality of fluid ports upstream of said valve seat for directing fluid flow against said valve head disposed within said enclosure.

16. The valve as defined in claim 14 wherein said loop means includes a lost motion portion such that said actuator arm does not engage said valve stem facilitating movement of said valve stem independently of said actuator arm.