System for tracking and/or guiding an underground boring tool

• US 6,035,951 A
• Filed: 04/16/1997
• Issued: 03/14/2000
• Est. Priority Date: 04/16/1997
• Status: Expired due to Term

• Current Assignee: Merlin Technologies Incorporated
• Original Assignee: Digital Control Incorporated
• Inventors: Mercer, John E., Zeller, Rudolf, Brune, Guenter W., Moore, Lloyd A., Ng, Shiu S., Hambling, Peter H.
• Primary Examiner(s): SCHOEPPEL, ROGER J
• Application Number:
  US08/835,834
• Time in Patent Office: 1,063 Days
• Field of Search: 175/40, 175/45, 342/448, 342/459
• US Class Current: 175/45
• CPC Class Codes: E21B 47/0228 using electromagnetic energy or detectors therefor
• CPC Class Codes: E21B 47/0232 at least one of the energy sources or one of the detectors being located on or above the ground surface
• CPC Class Codes: E21B 47/04 Measuring depth or liquid level
• CPC Class Codes: H01Q 1/04 Adaptation for subterranean or subaqueous use
• CPC Class Codes: H01Q 1/36 Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewithH01Q1/08, H01Q1/14 take precedence
• CPC Class Codes: H01Q 1/38 formed by a conductive layer on an insulating support patch antennas H01Q9/0407; microstrip dipole antennas H01Q9/065; microstrip slot antennas H01Q13/106; transmission line microstrip antennas H01Q13/206; manufacturing reflecting surfaces using insulating material for supporting the reflecting surface H01Q15/142
• CPC Class Codes: H01Q 21/205 providing an omnidirectional coverage turnstile aerials H01Q21/26
• CPC Class Codes: H01Q 21/28 Combinations of substantially independent non-interacting antenna units or systems multiple beam H01Q25/00
• CPC Class Codes: H01Q 21/29 Combinations of different interacting antenna units for giving a desired directional characteristic H01Q25/00 takes precedence
• CPC Class Codes: H01Q 7/00 Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop

Abstract

Systems and associated methods for tracking and/or guiding an underground boring tool are disclosed. Each system or arrangement uses one or more detectors to measure the intensity of an electromagnetic field which is transmitted from an underground boring tool. The measured intensities may then be used to determine the location of the boring tool. In a dead reckoning embodiment of the invention, one detector may be employed while, in a position determination embodiment, two or more detectors may be employed. In any embodiment, physically measurable parameters may be used in addition to measured magnetic intensities. A highly advantageous mapping tool instrument and a cubic antenna are disclosed. The former for use in the position determination embodiment and the latter for use in any magnetic field detector employed herein. A highly advantageous apparatus and associated method for determining the movement of the boring tool underground by monitoring the motion of a drill string, which is attached to the boring tool and extends to a drill rig, are also disclosed wherein measurements are performed relating to movement of the drill string at the drill rig.

Claims

1. A method of tracking the position and certain orientation parameters of a boring tool in the ground as the latter moves along a path which lies within a particular coordinate system, said method comprising the steps of:

(a) providing the boring tool with means for transmitting an electromagnetic field;

(b) providing one or more detectors, each having an electromagnetic field receiving antenna assembly including at least one antenna, positioning each detector provided at a fixed position and at a particular orientation within said coordinate system, and determining the position and particular orientation within said coordinate system of the antenna associated with each detector provided;

(c) at least periodically transmitting said electromagnetic field from said boring tool when the boring tool is at certain positions on said path;

(d) when the boring tool is at one point on said path, establishing its position and said certain orientation parameters of the boring tool within the coordinate system;

(e) moving said boring tool along said path which includes said one point and at least a subsequent second point;

(f) when the boring tool moves a distance along said path from said one point to said second point, measuring at least one component of the intensity of said electromagnetic field using said detector or detectors; and

(g) determining, at least to an approximation, the position and orientation of the boring tool at said second point within the coordinate system using as a first input the electromagnetic field intensity measurement or measurements taken by said one or more detectors when the boring tool is at said second point.

2. A method according to claim 1 wherein said certain orientation parameters include pitch and yaw and wherein when the boring tool is at said second point determining its yaw, at least to an approximation, using as an input the electromagnetic field intensity measurement or measurements taken by said one or more detectors when the boring tool is at said second position.

3. A method according to claim 2 wherein when the boring tool is at said second point determining its pitch, at least to an approximation, using as an input the electromagnetic field intensity measurement or measurements taken by said one or more detectors when the boring tool is at said second position.

4. A method according to claim 1 including the steps of providing a drill rig including drill pipe having a forward-most end to which said boring tool is connected and moving the drill pipe through the ground in order to cause said boring tool to move along said path.

5. A method according to claim 1 wherein said certain orientation parameters include pitch, wherein said boring tool is provided with a pitch sensor, and wherein when said boring tool is at said second point its pitch is measured using said pitch sensor.

6. A method according to claim 5 wherein the antenna assembly of each of said one or more detectors includes at least two operating antennas to take said measurement or measurements and wherein said measured pitch is used as a second input to determine, at least to an approximation, the position of the boring tool at said second point within the coordinate system.

7. A method according to claim 6 wherein the antenna assembly of each of said one or more detectors includes three operating antennas to take said measurement or measurements.

8. A method according to claim 7 including the step of using said electromagnetic field intensity and pitch measurements to determine by a least squared error technique the position of the boring tool at said second point within the coordinate system.

9. A method according to claim 8 wherein when the boring tool is at a point between said one point and said second point, its pitch is determined, at least to an approximation, using as an input the electromagnetic field intensity measurement or measurements taken by said one or more detectors.

10. A method according to claim 8 wherein when the boring tool is at said second point, its pitch is determined, at least to an approximation, using as an input the electromagnetic field intensity measurement or measurements taken by said one or more detectors, whereby the boring tool'"'"'s determined pitch at said second point can be compared with its measured pitch at said second point as a check on the accuracy of the determined pitch.

11. A method according to claim 1 wherein the step of determining the position of said boring tool at said second point includes obtaining a straight line distance Δ

L from said one point to said second point.

12. A method according to claim 11 wherein the step of obtaining Δ

L includes determining Δ

L, at least to an approximation, using as an input the electromagnetic field intensity measurement or measurements taken by said one or more detectors when the boring tool is at said second point.

13. A method according to claim 1 wherein at least two of said detectors are provided.

14. A method according to claim 1 wherein at least two of said detectors are provided, each of said detectors having an electromagnetic field receiving antenna assembly including first, second and third antennas which are orthogonal with respect to one another.

15. A method according to claim 14 wherein the position of said boring tool at said one point and said certain orientation parameters of the boring tool at said one point are not required to determine, at least to an approximation, the position of the boring tool and said orientation parameters at said second point.

16. A method according to claim 14 including the steps of providing a drill rig including drill pipe having a forward-most end to which said boring tool is connected and moving the drill pipe through the ground in order to cause said boring tool to move along said path.

17. A method of tracking the position of a boring tool in the ground as the latter moves along a path which lies within a coordinate system, said method comprising the steps of:

(a) providing the boring tool with a pitch sensor and means for transmitting an electromagnetic field and moving said boring tool along a path;

(b) providing two detectors, each of which has an electromagnetic field receiving antenna assembly including first, second and third receiving antennas mounted orthogonal to one another, positioning said detectors at two separate fixed locations within said coordinate system, and determining the positions and orientations of the first, second and third antennas of each detector within said coordinate system;

(c) at least periodically transmitting said electromagnetic field from said boring tool at various points along the path of movement of said boring tool;

(d) when the boring tool moves a distance along said path from the one point thereof to a second point, taking measurements of first, second and third components of the intensity of said electromagnetic field using the three antennas of each said detector; and

(f) from the electromagnetic field intensity taken when the boring tool is at said second point, determining at least to an approximation the coordinates of the boring tool and its yaw angle at said second point within the coordinate system.

18. A method according to claim 17 wherein from the electromagnetic field intensity taken when the boring tool is at said second point, determining at least to an approximation the pitch angle of the boring tool at said second point within the coordinate system.

19. A method according to claim 17 wherein the pitch angle of said boring tool at said second point is measured using said pitch sensor.

20. A method according to claim 19 including the step of using said electromagnetic field intensity and pitch measurements to determine by a least squared error technique the position and yaw angle of the boring tool at said second point within the coordinate system.

21. In a system in which a boring tool is moved through the ground in a region, an arrangement for tracking the position and/or guiding the boring tool as it moves through the ground, said arrangement comprising:

(a) moans located within said boring tool for transmitting an electromagnetic field

(b) one or more detector means for receiving said electromagnetic field, each detector means having an electromagnetic field receiving antenna assembly including at least one antenna for measuring at least one component of the intensity of said electromagnetic field, each detector being positioned at a fixed position with its antenna at a particular orientation within said region;

c) means for determining certain initial conditions prior to drilling which include the positions of said detectors in said region, the particular orientation of the antenna associated with each detector provided and an initial position and orientation of the boring tool; and

(d) processing means for using at least one measured component of the intensity of said electromagnetic field, which is obtained using said detector or detectors after the boring tool moves a distance along said path, in determining, at least to an approximation, the position of the boring tool after moving said distance.

22. The arrangement of claim 21 wherein said orientation of said boring tool either initially or at any subsequent point along said path is defined by certain orientation parameters including pitch and yaw and wherein said processing means includes means for using said at least one measured component of said electromagnetic field to determine said yaw after the boring tool has moved said distance.

23. The arrangement of claim 22 wherein said processing means includes means for using said at least one measured component of said electromagnetic field to determine said pitch in addition to said position and said yaw after the boring tool has moved said distance.

24. The arrangement of claim 21 wherein said orientation of said boring tool either initially or at any subsequent point along its intended path is defined by certain parameters including pitch and yaw and wherein said arrangement includes means for measuring at least one of said certain parameters either initially or as the boring tool moves along said path and said processing means includes means for using the measured parameter or parameters along with said electromagnetic field intensity measurement or measurements to determine, at least to an approximation, the position and orientation of the boring tool after having moved said distance.

25. The arrangement of claim 21 wherein the antenna assembly of each of said one or more detectors includes at least two operating antennas to measure said components of said electromagnetic field.

26. The arrangement of claim 21 wherein the antenna assembly of each of said one or more detectors includes three operating antennas which are orthogonal with one another so as to measure said components of the electromagnetic field.

27. The arrangement of claim 21 wherein two or more of said detectors are provided.

28. The arrangement of claim 21 wherein at least two of said detectors are provided, the antenna assembly of each of said detectors having three antennas which are arranged orthogonally with one another.

29. In a method of tracking the position and certain orientation parameters of a boring tool in the ground as the latter moves along a path from a first point to a second point within a particular coordinate system, the boring tool being provided with means for transmitting an electromagnetic field, the improvement comprising the steps of:

(a) providing a plurality of detectors, each having an electromagnetic field receiving antenna assembly;

(b) positioning each detector provided at a fixed position and at a particular orientation within said coordinate system but not along the intended path of movement of said boring tool and determining said fixed position and particular orientation; and

(c) using said detectors at least in part to determine the position and orientation of said boring tool when the latter is at said second point.