Expandable endovascular support device

• US 6,036,725 A
• Filed: 06/10/1998
• Issued: 03/14/2000
• Est. Priority Date: 06/10/1998
• Status: Expired due to Fees

• Current Assignee: General Science Technology Corporation
• Original Assignee: General Science Technology Corporation
• Inventors: Avellanet, Francisco J.
• Primary Examiner(s): Milano, Michael J.
• Application Number:
  US09/095,249
• Time in Patent Office: 643 Days
• Field of Search: 623/1, 623/12
• US Class Current: 623/1.13
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped

Abstract

A stent includes a cylindrical tubular form and a plurality of foil members coupled about to the exterior of the tubular form. The foil members are spaced apart around the circumference of the tubular form to provide spaces between the segments when the stent is in an expanded state, the spaces permitting the tubular form to be contracted to a small diameter for delivery to an implant site. According to a first embodiment, the stent is self-expanding, and the tubular form is formed from a resilient wire, preferably having a plurality of longitudinal back and forth bends. According to a second embodiment, the stent is self-expanding and comprised of a plurality of tubular portions linked together, each of the portions having a plurality of foil members coupled about the circumference of the portion. According to a third embodiment, the stent is pressure expandable, and the tubular form of the stent is made from a malleable slotted tube or one or more malleable wires. The malleable tubular form has a plurality of foil members coupled about its circumference. In each embodiment, the foil members contact the wall of the blood vessel at a relatively large and flat surface which minimizes trauma at the implant location. In addition, the foil members provide additional strength to the stent.

Claims

1. An expandable endovascular support device, comprising:

a) a substantially tubular expandable form comprising at least one frame element having a first surface width, said tubular form having an outer periphery with a circumference, said tubular form movable from a contracted state in which said form has a first diameter to an expanded state in which said form has a second diameter greater than said first diameter; and

b) a plurality of separate thin sheet foil members having second surface widths substantially greater than said first surface width, said foil members being substantially radially coupled about said circumference of said outer periphery, said foil members being provided in a first position when said expandable form is in said contracted state,

wherein when said expandable form is in said expanded state, said foil member are moved radially apart from each other about said circumference relative to said first position.

2. An expandable endovascular support device according to claim 1, wherein:

said foil members are curved.

3. An expandable endovascular support device according to claim 1, wherein:

said foil members are comprised of one of stainless steel, titanium, platinum, and titanium-nickel alloy.

4. An expandable endovascular support device according to claim 1, wherein:

said foil members are one of a perforate construct and a mesh construct.

5. An expandable endovascular support device according to claim 1, wherein:

said foil members are at least one of coated and impregnated with at least one of PTFE, a thermoplastic elastomer, and heparin.

6. An expandable endovascular support device according to claim 1, wherein:

said support device includes 4 to 8 foil members.

7. An expandable endovascular support device according to claim 1, wherein:

said foil members have a thickness of approximately 0.003 inches to 0.006 inches.

8. An expandable endovascular support device according to claim 1, wherein:

when said tubular form is in said contracted state, said foil members are oriented substantially tangential relative to said circumference.

9. An expandable endovascular support device according to claim 1, wherein:

when said tubular form is in said contracted state, said foil members are oriented such that a first portion of each said foil member overlaps a second portion of an adjacent foil member.

10. An expandable endovascular support device according to claim 1, wherein:

said foil members are arranged about a plurality of circumferences of said outer periphery, each of said circumferences being longitudinally separated from the other of said circumferences on said outer periphery of the said tubular form.

11. An expandable endovascular support device according to claim 1, wherein:

said tubular form is self-expanding.

12. An expandable endovascular support device according to claim 11, wherein:

said tubular form comprises at least one resilient wire.

13. An expandable endovascular support device according to claim 12, wherein:

said at least one resilient wire is provided with a series of back and forth bends.

14. An expandable endovascular support device according to claim 1, wherein:

said tubular form is pressure-expandable.

15. An expandable endovascular support device according to claim 14, wherein:

said tubular form comprises one of a tube provided with a plurality of slots and a wire, said one of a tube and a wire being made from a malleable material.

16. An expandable endovascular support device according to claim 15, wherein:

said malleable material comprises one of tantalum and stainless steel.

17. An expandable endovascular support device according to claim 1, comprising:

a plurality of said substantially tubular expandable forms, each of said expandable forms being linked to another of said expandable forms such that said expandable forms are longitudinally aligned.

18. An expandable endovascular support device according to claim 17, wherein:

each of said tubular expandable forms is provided with a plurality of said foil members.

19. An expandable endovascular support device according to claim 16, wherein:

said foil members are coupled to said tubular expandable forms by at least one weld for each of said foil members.

20. An expandable support device for implantation within a mammalian body, said expandable support device, comprising:

a) a self-expanding tubular form comprising at least one frame element having a first surface width, said tubular form having an outer periphery with a circumference, said tubular form movable from a contracted state in which said form has a first diameter to an expanded state in which said form has a second diameter greater than said first diameter; and

b) a plurality of separate thin sheet foil members having second surface widths substantially greater than said first surface width, said foil members being substantially radially coupled about said circumference of said outer periphery, said foil members being provided in a first position when said expandable tubular form is in said contracted state,

wherein when said expandable form is in said expanded state, said foil member are moved radially apart from each other about said circumference relative to said first position.

21. An expandable support device according to claim 20, wherein:

when said tubular form is in said contracted state, said foil members are oriented substantially tangential relative to said circumference.

22. An expandable support device according to claim 20, wherein:

when said tubular form is in said contracted state, said foil members are oriented such that a first portion of each said foil member overlaps a second portion of an adjacent foil member.

23. An expandable support device according to claim 20, wherein:

said foil members are arranged about a plurality of circumferences of said outer periphery, each of said circumferences being longitudinally separated from the other of said circumferences on said outer periphery of the said tubular form.

24. An expandable support device according to claim 20, wherein:

said self-expanding tubular form includes at least one resilient wire a provided with a series of bends.

25. An expandable support device according to claim 20, wherein:

said foil members are one of a perforate construct and a mesh construct.

26. An expandable support device according to claim 20, wherein:

said foil members are at least one of coated and impregnated with at least one of PTFE, a thermoplastic elastomer, and heparin.

27. An expandable support device for implantation within a mammalian body, said expandable support device, comprising:

a) a pressure expandable tubular form comprising at least one frame element having a first surface width, said tubular form having an outer periphery with a circumference and an inner periphery, said tubular form movable from a contracted state in which said form has a first diameter to an expanded state in which said form has a second diameter greater than said first diameter; and

b) a plurality of separate thin sheet foil members having second surface widths substantially greater than said first surface width, said foil members being substantially radially coupled about said circumference of said outer periphery, said foil members being provided in a first position when said expandable form is in said contracted state,

wherein when said expandable form is in said expanded state, said foil member are moved radially apart from each other about said circumference relative to said first position.

28. An expandable support device according to claim 27, wherein:

said tubular form comprises a malleable material which can be moved from said contracted state to said expanded state by pressurizing said inner periphery of said expandable form.

29. An expandable support device according to claim 27, wherein:

when said tubular form is in said contracted state, said foil members are oriented substantially tangential relative to said circumference.

30. An expandable support device according to claim 27, wherein:

said foil members are arranged about a plurality of circumferences of said outer periphery, each of said circumferences being longitudinally separated from the other of said circumferences on said outer periphery of the said tubular form.

31. An expandable support device according to claim 27, wherein:

said foil members are one of a perforate construct and a mesh construct.

32. An expandable support device according to claim 27, wherein:

said foil members are at least one of coated and impregnated with at least one of PTFE, a thermoplastic elastomer, and heparin.