Medical electrode

• US 6,038,464 A
• Filed: 02/09/1998
• Issued: 03/14/2000
• Est. Priority Date: 02/09/1998
• Status: Expired due to Term

• Current Assignee: Axelgaard Manufacturing Co. Ltd.
• Original Assignee: Axelgaard Manufacturing Co. Ltd.
• Inventors: Axelgaard, Jens, Heard, Steve
• Primary Examiner(s): Dvorak, Linda C. M.
• Assistant Examiner(s): Ruddy, David M.
• Application Number:
  US09/021,009
• Time in Patent Office: 764 Days
• Field of Search: 600/372, 600/386, 600/391, 600/392, 600/395, 600/397, 600/396, 606/32, 607/149, 607/152
• US Class Current: 600/391
• CPC Class Codes: A61B 2562/125 characterised by the manufacture of electrodes
• CPC Class Codes: A61B 5/259 using conductive adhesive means, e.g. gels
• CPC Class Codes: A61N 1/0436 Material of the electrode
• CPC Class Codes: A61N 1/0484 Garment electrodes worn by the patient
• CPC Class Codes: A61N 1/0496 characterised by using specific chemical compositions, e.g. hydrogel compositions, adhesives
• CPC Class Codes: Y10T 29/49002 Electrical device making
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

An electrode provides electrical contact with a patient'"'"'s skin with the electrode including a conductive member for connection to an external electrical apparatus and multilayers of gel for providing electrical interface between the patient'"'"'s skin and the conductive member. A first layer is provided which includes an electrically conductive gel having a relatively low peel strength for removably contacting the patient'"'"'s skin and a second layer is provided which includes an electrically conductive gel having a relatively high peel strength for contacting the conductive member. The first and second layers are laminated in accordance with the method of the invention. Other layers may be utilized in combination with the first and second layers. Such layers include a scrim layer and a layer including physiologically active ions. Further, the electrode through the use of multilayer gels is suitable for use with garments for the selective positioning of electrodes to a patient'"'"'s skin.

Claims

1. An electrode providing electrical contact with a patient'"'"'s skin, said electrode comprising:

a conductive member including means for connection to an external electrical apparatus; and

multilayer means for providing electrical interface between the patient'"'"'s skin and said conductive member, said multilayer means including first layer means, comprising an electrically conductive gel having a relatively low peel strength, for removably contacting the patient'"'"'s skin and second layer means, comprising an electrically conductive gel having a relatively high peel strength, for contacting said conductive member, the first and second layers being laminated with a third gel therebetween.

2. The electrode according to claim 1 wherein the first and second layer means and third layer each comprises an electrically conductive organic polymer plasticized with different amounts of a plasticizer.

3. The electrode according to claim 2 wherein the first layer means comprises more plasticizer than the second layer means.

4. The electrode according to claim 3 wherein said plasticizer comprises a polyhydric alcohol and the organic polymer is derived from a monomeric mixture comprising from about 15 to 30 pph acrylic acid, 0.5 to 30 pph N-vinylpyrrolidone and 0.01 to 2 pph of a crosslinking agent and from about 0.5 to 8 pph of a thickening agent comprising a N-vinylpyrrolidone/acrylic acid copolymer.

5. The electrode according to claim 4 wherein said polyhydric alcohol is glycerol.

6. The electrode according to claim 5 wherein the first layer means comprises more glycerol than the second layer means.

7. The electrode according to claim 6 wherein the first layer means comprises less N-vinylpyrrolidone than the second layer means.

8. The electrode according to claim 7 wherein the first layer means comprises a different crosslinking agent than the second layer means.

9. The electrode according to claim 8 wherein said monomeric mixture further comprises an ultraviolet sensitive curing agent.

10. The electrode according to claim 9 wherein the first and second layer means comprises different ultraviolet sensitive curing agents.

11. The electrode according to claim 1 wherein the third layer is stiffer than the first and second layers.

12. The electrode according to claim 11 wherein the third layer comprises particulates as a stiffening agent.

13. The electrode according to claim 12 wherein the stiffening agent is selected from the group consisting of silica, talc, natural and synthetic fibers and cellulose.

14. An electrode providing electrical contact with a patient'"'"'s skin, said electrode comprising:

a conductive member including means for connection to an external electrical apparatus;

multilayer means for providing electrical interface between the patient'"'"'s skin and said conductive member, said multilayer means including first layer means, comprising an electrically conductive gel having a relatively low peel strength, for removably contacting the patient'"'"'s skin and second layer means, comprising an electrically conductive gel having a relatively high peel strength, for contacting said conductive member, the first and second layers being laminated;

third layer means, disposed between and first layer means and the second layer means, for providing physiologically active ions into the patient'"'"'s skin by electrical current; and

scrim layer means, disposed between said third layer means and said second layer means, for providing a barrier to diffusion of said physiologically active ions into said second layer.

15. The electrode according to claim 14 wherein the means for providing ions comprises a plurality of pockets formed in one of the first and second layers and a source of physiologically active ions disposed in the pockets, the pockets being disposed at an interface between the first and second layer means.

16. The electrode according to claim 14 wherein said first and second layer means further comprises an ultraviolet sensitive curing agent.

17. The electrode according to claim 16 wherein the first and second layer means comprises different ultraviolet sensitive curing agents.

18. An electrode providing electrical contact with a patient'"'"'s skin, said electrode comprising:

a conductive member including means for connection to an external electrical apparatus; and

multilayer means for providing electrical interface between the patient'"'"'s skin and said conductive member, said multilayer means including a plurality of gel layers, each gel layer having a different adhesive property, a first of the plurality of gel layers having an adhesivity enabling the electrode to be removably adhered to the patient'"'"'s skin, a second of the plurality of gel layers having an adhesivity to permanently bond said multilayer means to said conductive member and a third gel layer, disposed between the first and second gel layers.

19. An electrode providing electrical contact with a patient'"'"'s skin, said electrode comprising:

a conductive member including means for connection to an external electrical apparatus; and

multilayer means for providing electrical interface between a patient'"'"'s skin and said conductive member, said multilayer means including a plurality of gel layers, each gel layer having a different adhesive property, a first of the plurality of gel layers having an adhesivity enabling sliding contact with the patient'"'"'s skin and a second of the plurality of gel layers having an adhesivity to permanently bond said multilayer means to said conductive member and a third gel layer, disposed between the first and second gel layers.

20. The electrode according to claim 19 wherein said plurality of layers are laminated.

21. The electrode according to claim 19 further comprising a garment sized for placement over the patient'"'"'s skin and wherein said conductive member is attached to an inside surface of said garment.

22. The electrode according to claim 19 further comprising a garment sized for placement over the patient'"'"'s skin, wherein said conductive member is attached to an inside surface of said garment and wherein the first gel layer adhesivity enables the garment to be disposed over the patient'"'"'s skin by sliding movement of the garment thereover.

23. An electrode providing electrical contact with a patient'"'"'s skin, said electrode comprising:

a conductive member including means for connection to an external electrical apparatus; and

multilayer means for providing electrical interface between a patient'"'"'s skin and said conductive member, said multilayer means including a plurality of gel layers, each gel layer having a different adhesive property, a first of the plurality of gel layers having an adhesivity enabling removable contact with the patient'"'"'s skin, a second of the plurality of gel layers having an adhesivity to bond said multilayer means to one side of said conductive member, and a third of the plurality of gel layers having an adhesivity enabling removable contact between said conductive member and a patient'"'"'s garment.

24. The electrode according to claim 23 wherein the adhesivity between the second layer and said conductive member is greater than the adhesivity between the third layer and the garment and the adhesivity between the third layer and said conductive member is greater than the adhesivity between the first layer and the patient'"'"'s skin.