Computer/bus message system for vehicle drive control system

• US 6,038,500 A
• Filed: 03/10/1998
• Issued: 03/14/2000
• Est. Priority Date: 03/12/1997
• Status: Expired due to Term

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Weiss, Heinz
• Primary Examiner(s): Cuchlinski, Jr., William A.
• Assistant Examiner(s): PIPALA, EDWARD J
• Application Number:
  US09/038,492
• Time in Patent Office: 735 Days
• Field of Search: 701/1, 701/22, 701/29, 701/33, 701/36, 701/41, 701/43, 701/50, 701/67, 701/69, 701/70, 701/93, 701/99, 701/102, 180/6.48, 180/6.5, 180/252, 180/53.1, 180/53.5, 180/65.1, 180/65.2, 180/65.3, 180/65.4, 180/65.8, 180/69.4, 180/400, 180/408-411, 307/9.1, 307/34, 60/711, 60/716, 318/140, 318/141, 318/142, 318/143, 475/5, 477/3, 74/661
• US Class Current: 701/22
• CPC Class Codes: B60K 6/46 Series type
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/10 including control of change-speed gearings
• CPC Class Codes: B60W 10/18 including control of braking systems
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y10S 903/945 Characterized by control of gearing, e.g. control of transmission ratio
• CPC Class Codes: Y10S 903/946 Characterized by control of driveline clutch
• CPC Class Codes: Y10S 903/947 Characterized by control of braking, e.g. blending of regeneration, friction braking

Abstract

A drive system for utility vehicles, in particular for agricultural or industrial tractors, includes a generator driven by an internal combustion engine, a drive axle with wheels driven by associated electric motors which are powered by the generator, a steerable axle with wheels which are steerable together or individually by steering actuators, and manual operating control devices for vehicle operating functions such as steering and vehicle. The drive system includes a process computer which includes parallel and independently operating function modules for controlling high priority vehicle functions, such as steering, as well as function modules for low priority vehicle functions, such as speed input. The process computer transmits target value signals for actuator, such as electric wheel drive motors and steering actuators, in the form of a combined message communicated over a system bus. Information is exchanged between the function modules internally within the processor.

Claims

1. A drive system for a utility vehicle, the drive system comprising:

a generator driven by an internal combustion engine;

at least one drive axle with wheels;

at least one steerable axle with wheels;

a plurality of actuator systems, including individual electric drive motors for driving the wheels of the drive axle and powered by the generator, and steering actuators for steering the wheels of the steerable axle;

a plurality of manually operable input control devices, including a steering input control device and a speed input control device;

a plurality of controllers, including steering controllers for controlling the steering actuators and motor controllers for controlling the electric drive motors;

a process computer having a plurality of parallel and substantially independently operating function modules which receive input signals from the input control devices and which generate control signals which are supplied to the plurality of controllers; and

a system bus communicated with the process computer and with the plurality of controllers, the process computer generating a control message which is communicated over the bus simultaneously to all of the plurality of controllers, and the process computer generating other signals which are communicated between the function modules without being communicated over the bus.

2. The drive system of claim 1, wherein the process computer comprises:

a steering function module which processes steering signals related to the steering control device; and

a brake function module operating parallel and independent of the steering function module, the brake function module processing brake signals related to a brake control device.

3. The drive system of claim 1, wherein:

the process computer comprises an parallel and independently operating steering function module which generates correction values derived from a steering angle map stored in memory, the correction values being communicated over the bus to a steering controller, and signals generated by the steering function module being communicated internally within the processor to at least one further independently operating function module associated with another of the plurality of controllers.

4. The drive system of claim 1, further comprising:

an automatic steering guidance system;

a stored steering sequence; and

the process computer comprising an independently operating steering function module, the steering function module, selectively in response to an operator selection, processing signals associated with the steering control device, and processing signals associated with the automatic steering guidance system, or processing signals associated with the stored steering sequence.

5. The drive system of claim 1, further comprising:

a vehicle speed detector which generates actual speed signals; and

the process computer comprises an independently operating steering function module which includes a stored performance map, the steering function module receiving signals from the steering control device and the steering function module receiving the actual speed signals from the vehicle speed detector, the steering function module generating steering set point values as a function of the performance map, the signals from the steering control device and the actual speed signals.

6. The drive system of claim 1, further comprising:

individual electric motor controllers associated with the individual electric motors;

a gearbox control device; and

the process computer comprising an independently operating gearbox function module which processes lower importance signals associated with the gearbox control device, the process computer having a stored speed performance map, the gearbox function module generating rotational speed control signals for the individual electric drive motors and communicating said rotational speed signals over the system bus to said motor controllers and transmitting internally within the processor correction data to at least one further independently operating function module.

7. The drive system of claim 6, further comprising:

a vehicle speed detector which generates actual speed signals;

the gearbox control device setting a speed control signal; and

the process computer including a steering function module, the process computer determining target speeds from the speed control signals and from the actual speed signals fed back over the system bus and calculating said target speeds with rotational speed factors which are associated with the individual wheels and which are determined by the correcting data depending on a steering angle of the steering function module, in order to determine the rotational speed target value inputs in terms of amount and direction for the individual electric drive motors, the process computer transmitting said rotational speed target value inputs in a message communicated via the system bus to the individual electric motor controllers.

8. The drive system of claim 7, further comprising:

an operator controlled speed input device for setting a maximum desired vehicle speed setpoint; and

the gearbox function module receiving the speed setpoint and the actual speed signal, and the gearbox function module reducing the rotational speed target value inputs delivered over the system bus when the preset maximum desired vehicle speed is reached, in order to avoid exceeding the maximum desired vehicle speed.

9. The drive system of claim 1, further comprising:

an electric motor controller associated with each electric motor.

10. The drive system of claim 1, further comprising:

an internal combustion engine controller to control fuel injection for the engine; and

the process computer comprises an independently operating internal combustion engine function module which supplies target value inputs to the internal combustion engine controller to control the fuel injected to the engine.

11. The drive system of claim 10, wherein:

the engine function module includes an stored engine performance map for the internal combustion engine and a stored generator performance map for the generator, the engine function module optimizing fuel injection target value inputs for fuel injection as a function of the performance maps, target speeds, and power requirements of the vehicle.

12. The drive system of the claims 10, further comprising:

a power take-off shaft driven by the engine; and

a manually operable input control device, the engine function module being connected to the input control device, and engine function module communicating a target value to engine controller when the power take-off shaft is engaged.

13. The drive system of claim 12, characterized by:

an manually operable clutch control device;

a gearbox controller; and

the process computer comprises an independently operating clutch function module which receives signals from the clutch control device, a gearbox function module, and a stored model of a coasting vehicle, the clutch function module transmitting signals internally within the process computer to the gearbox function module, and the gearbox function module transmitting target value inputs to the gearbox controller over the bus to control vehicle speed.

14. The drive system of claim 13, characterized by:

a mechanical drive line driven by the engine via a gearbox; and

a summation gear associated with each drive wheel, the summation gear combining power from the drive line with that of the associated electric motor.

15. The drive system of claim 14, characterized by:

an operator actuatable clutch control device;

a clutch in the mechanical drive line; and

a clutch controller, the clutch control device providing electrical signals to the clutch function module, the clutch function module transmitting signals to the clutch controller over the system bus upon an actuation of the clutch control device to disengage the clutch, the clutch function module also transmitting signals internally within the processor the gearbox controller to synchronize the clutch.

16. The drive system of claim 15, characterized by:

a manually operable reverse control device which generates reversing signals;

a turning clutch in the mechanical drive-line; and

the process computer having an independently operating reverse function module which receives signals from the reverse control, the process computer having stored reversing operating sequences which can be recalled depending upon a position of the reverse control device, reverser process signals being transmitted internally within the process computer to other function modules and communicated over the system bus.

17. The drive system of claim 16, characterized by:

a turning clutch controller; and

a control algorithm which operates to reduce the rotational speeds of the electric motors when the reverse function module generates a reverse signal, the control algorithm transmitting internally within the process computer calculation results to reduce the rotational speeds to the gearbox function module, and the reverse function module transmits a message over the system bus to the turning clutch controller to disengage the turning clutch when rotational speed drops below a defined value.

18. The drive system of claim 1, characterized by:

a manually operable brake control device which generates electrical brake signals;

a brake controller; and

the process computer having an independently operating brake function module, the brake function module transmitting target value inputs over the system bus to the brake controller to control the brake controller when a preset brake signal is exceeded.

19. The drive system of claim 18, further comprising:

electric motor controllers for controlling the electric motors; and

the process computer includes an independently operating gearbox function module, the brake function module evaluating a degree of retarding given as an input by the brake control device and transmitting internally within the process computer correcting data to the gearbox function module, the gearbox function module determining rotational speed values for the electric motors and transmitting said values over the system bus to the electric motor controllers.

20. The drive system according to claim 19, further comprising:

a vehicle speed detector which generates actual speed signals; and

the brake function module, when a preset brake signal is exceeded, taking over control from the gearbox function module, calculating target rotational speed values from a desired speed preset by the brake control device and from the actual speed signals communicated over the system bus, and delivering the target rotational speed values over the system bus as inputs to the brake controller.

21. The drive system of claim 20, characterized by:

individual wheel brakes for braking the wheels; and

the process computer including a steering function module which generates a steering angle signal, the process computer also including a stored performance map through which rotational speed factors are associated with the correction data depending on the steering angle signal, so that target speeds for the individual wheel brakes are corrected so as to conform to actual steering angles.

22. The drive system of claims 19, wherein:

the brake controller has priority control over wheel rotational speeds when a preset brake signal is exceeded.

23. The drive system of claim 18, further comprising:

a drive-line having a clutch;

a clutch controller for controlling the clutch; and

the process computer having a clutch function module connected to the clutch controller via the bus, and when a preset brake signal is exceeded, the brake function module transmitting a clutch disengagement signal to the clutch function module, internally within the process computer clutch controller, and transmitting signals to the brake controller.

24. The drive system of claim 18, characterized by:

drive controllers for controlling the electric drive motors;

a drive-line having a clutch;

the process computer having a clutch function module and a gearbox function module, the brake function module, when a preset brake signal is exceeded, transmitting signals internally within the process computer to the clutch function module to disengage the clutch and causing the gearbox function module to transmit a message over the system bus to the drive controllers to synchronize the clutch.

25. The drive system of claim 18, characterized by:

the process computer having a gearbox function module, the gearbox function module storing a desired speed signal representing a speed of when the brake control device is deactivated.

26. The drive system of claim 1, further comprising:

a terminal connected to the process computer for the input and output of information.

27. The drive system of claim 1, wherein:

the process computer includes operating sequences stored in a sequence memory, the process computer activating an operating sequence and transmitting messages internally within the process computer to one or more of the function modules.

28. The drive system of claim 1, further comprising:

a primary vehicle battery; and

a supplementary battery, the system bus comprising a bus having at least two independent, redundant bus cables, the supplementary battery providing power to the process computer and one of the bus cables upon failure of the primary vehicle battery.

29. The drive system of claim 1, wherein:

the process computer includes an independently operating implement function module which processes control signals from an operator input device, which processes stored sequence data, and which transmits output control signals over the system bus to an implement controller.