Coupling sheath for ultrasound transducers

• US 6,039,694 A
• Filed: 06/25/1998
• Issued: 03/21/2000
• Est. Priority Date: 06/25/1998
• Status: Expired due to Term

• Current Assignee: Next Medical Products Company
• Original Assignee: Sonotech, Inc. (Illinois Tool Works Inc.)
• Inventors: Smith, Larry L., Rutter, John W., Larson, Margaret J.
• Primary Examiner(s): Lateef, Marvin M.
• Assistant Examiner(s): Imam, Ali M.
• Application Number:
  US09/104,686
• Time in Patent Office: 635 Days
• Field of Search: 600/459, 600/462, 600/466, 73/644, 607/152, 604/20, 601/2
• US Class Current: 600/459
• CPC Class Codes: A61B 8/4281 characterised by sound-transmitting media or devices for coupling the transducer to the tissue
• CPC Class Codes: A61B 8/4422 related to hygiene or sterilisation
• CPC Class Codes: G10K 11/02 Mechanical acoustic impedances; Impedance matching, e.g. by horns; Acoustic resonators

Abstract

A homogeneous, solid, elastic, biocompatible sheath which is conformal and performs as if integral to the diagnostic and/or therapeutic medical ultrasound transducer, and comprised of 20 to 95% biocompatible liquid, preferably about 70% to about 95% biocompatible liquid, that render properties to the sheath resulting in the desirable level of acoustic coupling, with acceptable low levels of acoustic artifacts, distortion and attenuation and provides a microbial barrier between the transducer and a surgical field or skin. Such sheaths are fabricated from a group of hydrophilic block co-polymers whose chemistry and physical properties provide ability to form products by dipping, casting, molding or extrusion. The device of this invention is a conformal ultrasound acoustic energy coupling and microbial barrier sheath that replaces gel or fluid ultrasound couplants and/or protective latex or synthetic elastomer covers, which require placement of ultrasound coupling fluids or gels between the cover and the transducer as well as between the cover and the body. The invention eliminates biological reactions from latex contact and harmful gel or fluid couplant spills into body orifices, organs, tissue and blood. The inventive sheath is sterilizable, replaceable, disposable, biocompatible, and leaves no harmful residue when used within the body orifices, intraoperatively, or during biopsy and aspiration, and remains lubricous when in contact with water based fluids.

Claims

1. A homogeneous, elastic, ultrasound coupling sheath having a shape which is conformal to a medical ultrasound transducer, said sheath comprising a hydrophilic block co-polymer and 20 wt. % to about 95 wt. % biocompatible liquid and having acoustic properties generally equivalent to acoustic properties of a predetermined target, said sheath being lubricous when in contact with said target and providing a microbial barrier between said transducer and said target when said sheath is conformed to said transducer and placed in contact with said target, said sheath being replaceable and disposable.

2. The sheath of claim 1 comprising about 70 wt. % to about 95 wt. % biocompatible liquid.

3. The sheath of claim 2 wherein said biocompatible liquid comprises water or saline.

4. The sheath of claim 3 comprising 90 wt. % to 92 wt. % saline.

5. The sheath of claim 1 comprising said block co-polymer in an amount of 2 wt. % to 35 wt. %.

6. The sheath of claim 1 wherein said block co-polymer comprises acrylic acid block co-polymer.

7. The sheath of claim 6 comprising said acrylic acid block co-polymer in an amount of about 8 wt. % to about 12 wt. %.

8. The sheath of claim 7 wherein said acrylic acid block co-polymer comprises polyacrylonitrile.

9. The sheath of claim 1 having a thickness of 0.05 mm to 4.0 mm.

10. The sheath of claim 9 having a thickness of 0.1 mm to 2.0 mm.

11. The sheath of claim 1 wherein said sheath is sterilizable.

12. The sheath of claim 1 wherein said sheath is biocompatible with human tissue and body fluids.

13. The sheath of claim 1 having a form substantially identical to at least an active area of said transducer and wherein said sheath is positioned over and in contact with at least said active area and provides acoustic coupling between said active area and said target when said transducer is functionally positioned adjacent said target, said sheath providing said acoustic coupling in the absence of other acoustic coupling substances.

14. The sheath of claim 13 having a uniform thickness in at least that portion of the sheath in contact with said active area.

15. The sheath of claim 1 wherein said sheath is single-use.

16. The sheath of claim 1 wherein said sheath is positioned to conform to at least an active area of said transducer and wherein said sheath is positioned over and in contact with at least said active area and provides acoustic coupling between said active area and said target when said transducer is functionally positioned adjacent said target, said sheath providing said acoustic coupling in the absence of other acoustic coupling substances, said sheath being held in the conformal position by at least one retaining means.

17. The sheath of claim 16 wherein said retaining means comprises an elastomeric band or a clip.

18. The sheath of claim 17 wherein said clip includes finger rests.

19. The sheath of claim 1 wherein said transducer is a diagnostic ultrasound transducer or a therapeutic ultrasound transducer.

20. A homogeneous, elastic, replaceable and disposable ultrasound coupling sheath having a predetermined form which is generally the same as the form of at least an active portion of a predetermined medical ultrasound transducer, said sheath comprising a hydrophilic block co-polymer and about 70 wt. % to about 95 wt. % biocompatible liquid and having acoustic properties generally equivalent to acoustic properties of a predetermined target, said sheath being lubricous when in contact with said target, said sheath form being of a size whereby said sheath form is elastically stretched in order to position said sheath form about said transducer in a manner in which a portion of said sheath form is in intimate contact with said active area of said transducer, said sheath form remaining positioned about said transducer by virtue of its elastic stretched condition.

21. The sheath of claim 20 wherein said sheath provides a microbial barrier between said transducer and said target.

22. The sheath of claim 20 wherein said biocompatible liquid comprises water or saline.

23. The sheath of claim 22 comprising 90 wt. % to 92 wt. % saline.

24. The sheath of claim 20 wherein said hydrophilic block co-polymer comprises a hydrophilic acrylic acid block co-polymer in an amount of 2 wt. % to 35 wt. %.

25. The sheath of claim 24 wherein said hydrophilic acrylic acid block co-polymer comprises polyacrylonitrile in an amount of 5 wt. % to 12 wt. %.

26. A homogeneous, elastic, replaceable and disposable sheath comprising a hydrophilic block co-polymer and about 70 wt. % to about 95 wt. % biocompatible liquid and having acoustic properties generally equivalent to acoustic properties of a predetermined target, said sheath being in the form of a flat sheet of sufficient size whereby said sheath is elastically stretched in a position about a medical ultrasound transducer in a manner in which a portion of said sheath is in intimate contact with an active area of said transducer, said sheath form remaining positioned about said transducer by virtue of a retaining means, said sheath being lubricous when in contact with said tissue.

27. The sheath of claim 26 wherein said sheath provides a microbial barrier between said transducer and said target.

28. The sheath of claim 26 wherein said biocompatible liquid comprises water or saline.

29. The sheath of claim 28 comprising 90 wt. % to 92 wt. % saline.

30. The sheath of claim 26 wherein said block co-polymer comprises a hydrophilic acrylic acid block co-polymer in an amount of 2 wt. % to 35 wt. %.

31. The sheath of claim 30 wherein said hydrophilic acrylic acid block co-polymer comprises polyacrylonitrile in an amount of 5 wt. % to 12 wt. %.

32. A homogeneous, elastic, replaceable and disposable sheath having a predetermined form which is generally the same as the form of at least an active portion of a plurality of predetermined medical ultrasound transducers of varying sizes, said sheath comprising a hydrophilic block co-polymer and about 70 wt. % to about 95 wt. % biocompatible liquid and having acoustic properties generally equivalent to acoustic properties of a predetermined target, said sheath being lubricous when in contact with said target, said sheath being elastically stretchable in a position about said medical ultrasound transducers in a manner in which a portion of said sheath is in intimate contact with an active area of said transducers, said sheath form remaining positioned about said transducers by virtue of a retaining means, said sheath being lubricous when in contact with said target.

33. The sheath of claim 32 wherein said sheath provides a microbial barrier between said transducer and said target.

34. A method of conducting ultrasound energy between an ultrasound transducer and a target, said method comprising:

providing said transducer with an active area for transmitting, or transmitting and receiving, said ultrasound energy,

covering at least said active area with an ultrasound coupling sheath comprising a hydrophilic block co-polymer and about 70 wt. % to about 95 wt. % biocompatible liquid and having acoustic properties generally equivalent to acoustic properties of said target,

placing the covered transducer active area in contact with said target, and,

transmitting, or transmitting and receiving, said ultrasound energy respectively to and/or from said target through said ultrasound coupling sheath in the absence of other ultrasound coupling substances,

whereby said sheath is lubricous when in contact with said target and provides a microbial barrier between said transducer and said target.

35. The method of claim 34 wherein said block co-polymer comprises a hydrophilic acrylic acid block co-polymer in an amount of 2 wt. % to 35 wt. %.