Apparatus for generating and deflecting a plasma jet

• US 6,040,548 A
• Filed: 11/25/1998
• Issued: 03/21/2000
• Est. Priority Date: 05/31/1996
• Status: Expired due to Fees

• Current Assignee: Ipec Precision, Inc.
• Original Assignee: Ipec Precision, Inc.
• Inventors: Siniaguine, Oleg
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US09/194,246
• Time in Patent Office: 482 Days
• Field of Search: 219/121.48, 219/123, 219/121.36, 219/121.52, 219/121.59, 315/111.21, 315/111.41, 156/345, 204/298.37, 376/121, 376/141, 376/144
• US Class Current: 219/121.48
• CPC Class Codes: H05H 1/40 using applied magnetic fields, e.g. for focusing or rotating the arc cf. B23K9/08, B23K9/073
• CPC Class Codes: H05H 1/42 with provisions for introducing materials into the plasma, e.g. powder, liquid arc stabilising or constricting arrangements H05H1/3405; coaxial protecting fluids H05H1/341; electrostatic spraying, spraying apparatus with means for charging the spray electrically B05B5/00 ; cf. B23K9/324, B05B7/22
• CPC Class Codes: H05H 1/44 using more than one torch

Abstract

A plasma jet generator apparatus enabling effective deflection of the generated plasma jet is described. The apparatus has an electrode chamber having a gas inlet and an outlet and an electrode positioned therein defining an electrode axis. A pair of magnetic deflection systems for deflecting the direction of the plasma flowing from the electrode axis are provided. The magnetic deflection systems are formed from pole pairs which are distributed about the electrode axis such that two magnetic fields that are substantially perpendicular to each other can be generated to deflect the plasma away from the electrode axis.

Claims

1. A plasma generator (5) for generating and deflecting a plasma jet comprising an electrode chamber (10) having a gas inlet (50);

and an outlet orafice (40);

an electrode (60) positioned within the electrode chamber, the electrode defining an electrode axis (80); and

a first magnetic deflection system for applying a first magnetic field (B1) to a plasma flowing from the electrode chamber outlet so as to cause the plasma to flow away from the electrode axis in a first direction as a result of a first force (F1) on the plasma caused by the first magnetic field, the first magnetic deflection system comprising a first U-shaped member formed from a first base (110) and a pair of first poles (130) having ends (135) and a first coil (120) positioned about the base, wherein the first magnetic deflection system is positioned about the electrode chamber so that the poles of the pair of first poles are on opposite sides of the electrode axis defined by the electrode positioned within the electrode chamber;

the generator being further characterized in that;

the generator is provided with a second magnetic deflection system for applying a second magnetic field to a plasma flowing from the electrode chamber outlet so as to cause the plasma to flow away from the electrode axis in a second direction as a result of a second force (F2) on the plasma caused by the second magnetic field, the second magnetic deflection system comprising a second U-shaped member formed from a second base (110) and a pair of second poles (130) having ends (135) and a second coil (120) positioned about the second base, wherein the second magnetic deflection system is positioned about the electrode chamber so that the poles of the pair of second poles are on opposite sides of the electrode axis defined by the electrode positioned within the electrode chamber, and wherein the first pair of poles and the second pair of poles are uniformly positioned about the electrode axis so that the magnetic field across the first pair of poles is substantially perpendicular to the magnetic field across the pair of second poles.

2. An apparatus for treating substrates with a plasma jet, the apparatus comprising first and second plasma jet generator assemblies, each of the generator assemblies further comprising an electrode chamber (10) having a gas inlet (50) and an outlet orafice (40), an electrode (60) positioned within the electrode chamber, the electrode defining an electrode axis (80), and a first magnetic deflection system for applying a first magnetic field to a plasma flowing from the electrode chamber outlet so as to cause the plasma to flow away from the electrode axis in a first direction as a result of a first force (F1) on the plasma caused by the first magnetic field, the first magnetic deflection system comprising a first U-shaped member formed from a first base (110) and a pair of first poles (130) having ends (135) and a first coil (120) positioned about the base, wherein the first magnetic deflection system is positioned about the electrode chamber so that the poles of the pair of first poles are on opposite sides of the electrode axis defined by the electrode positioned within the electrode chamber;

and an injection tube, defining an apparatus axis, positioned between the the generator assemblies;

the apparatus being further characterized in that;

each of the generator assemblies are provided with a second magnetic deflection system for applying a second magnetic field to a plasma flowing from the electrode chamber outlet so as to cause the plasma to flow away from the electrode axis in a second direction as a result of a second force (F2) on the plasma caused by the second magnetic field, the second magnetic deflection system comprising a second U-shaped member formed from a second base (110) and a pair of second poles (130) having ends (135) and a second coil (120) positioned about the second base, wherein the second magnetic deflection system is positioned about the electrode chamber so that the poles of the second pair of poles are on opposite sides of the electrode axis defined by the electrode positioned within the electrode chamber, and wherein the poles of the first and second pairs of poles are positioned uniformly around the electrode axis so that the magnetic field across the first pair of poles is substantially perpendicular to the magnetic field across the pair of second poles.

3. The apparatus according to claim 2, wherein the first and second plasma jet generator assemblies (5) are positioned with respect to the apparatus axis (90) so as to form a common plane between the electrode axes (40) of the generator assemblies and the apparatus axis, wherein generator assemblies are further positioned such that the apparatus axis is between the respective electrode axes such that the electrode axes form an angle α

with the apparatus axis, and such that the first and second plasma jet generator assemblies are positioned sufficiently close to each other to enable plasmas generated by each generator assembly to form a combined plasma flow having a mixing zone.

4. The apparatus according to claim 3, wherein the angle α

is greater than 45 degrees.

5. The apparatus according to claim 3, wherein the angle α

is less than 45 degrees.

6. The apparatus according to claim 3, wherein the angle α

is 45 degrees.

7. The apparatus according to claim 3, wherein the injection tube has an oval shaped outlet, wherein the oval shaped outlet has a long axis and a short axis, and wherein the long axis of the oval shaped outlet is positioned substantially normal to the common plane.

8. The apparatus according to claim 3, wherein the injection tube has a plurality of outlets, and wherein the plurality of outlets are arranged along a line substantially normal to the common plane.