Plug for changing an operating condition of an electric motor

• US 6,040,646 A
• Filed: 01/22/1999
• Issued: 03/21/2000
• Est. Priority Date: 01/22/1999
• Status: Expired due to Term

• Current Assignee: Regal Beloit America, Inc.
• Original Assignee: A. O. Smith Corporation
• Inventors: Peters, Richard E.
• Primary Examiner(s): Ramirez, Nestor
• Assistant Examiner(s): Mullins, Burton S.
• Application Number:
  US09/235,433
• Time in Patent Office: 424 Days
• Field of Search: 310/71, 310/89, 310/68 A, 439/217, 439/218, 439/222, 439/221, 439/224, 439/491
• US Class Current: 310/71
• CPC Class Codes: H01R 29/00 Coupling parts for selective co-operation with a counterpart in different ways to establish different circuits, e.g. for voltage selection, for series-parallel selection, programmable connectors
• CPC Class Codes: H02K 11/00 Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection casings, enclosures or supports H02K5/00
• CPC Class Codes: H02K 2211/03 Machines characterised by circuit boards, e.g. pcb
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132

Abstract

Provided is a plug for changing an operating condition of an electric motor. The plug includes at least one electrical contact. A support structure includes at least one electrical contact. The plug is electrically connectable to the support structure in at least first and second positions in which at least one plug electrical contact engages at least one support structure electrical contact. The plug and the support structure engage each other independently of the electrical connection between the electrical contacts. The independent engagement means ensures that the plug may only be positioned in a predetermined number of suitable positions and may not be positioned in an unacceptable position which the plug would be positionable absent the independent engagement means. Indicating means are provided to further ensure that the proper electrical connection is made depending on the desired operating condition of the electric motor.

Claims

1. An electric motor having an axis, said electric motor comprising:

a housing;

a stator fixed relative to said housing;

a shaft rotatable about the axis;

a rotor supported by said shaft for rotation therewith relative to said stator;

a support structure which is fixed relative to said housing and which has at least one electrical contact;

a plug which has at least one electrical contact engageable with said support structure electrical contact such that said plug is electrically connectable to said support structure in at least first and second positions in which at least one plug electrical contact engages at least one support structure electrical contact, said support structure and said plug engaging each other independently of said electrical contacts such that said plug is positionable only in a number of predetermined acceptable positions, including said first and second positions, and such that said plug is not positionable in an unacceptable position in which one plug electrical contact would engage one support structure electrical contact and in which said plug would be positionable except for said engagement of said plug and said support structure independently of said electrical contacts; and

wherein one of said support structure and said plug includes two projections, and wherein the other of said support structure and said plug includes a recess, such that when said plug is electrically connected to said support structure in said first position, one of said projections mates with said recess, and such that when said plug is electrically connected to said support structure in said second position, said other of said projections mates with said recess.

2. An electric motor according to claim 1, wherein said electrical contacts are either male or female electrical contacts.

3. An electric motor according to claim 1, wherein said support structure and said plug include respective indicators such that in said first position and said second position said indicators align themselves to each other.

4. An electric motor according to claim 3, wherein said support structure indicator includes two arrows positioned on said support structure and said plug indicator includes one arrow positioned on said plug such that in said first position and said second position, said arrow on said plug points to one of said two arrows on said support structure.

5. An electric motor according to claim 4, wherein said support structure indicator further includes a set of markings, said markings being located on said support structure such that in said first position, said indicators indicate that the motor is set for one operating condition and, in said second position, said indicators indicate the motor is set for another operating condition.

6. An electric motor according to claim 1, wherein if an attrmpt is made to place said plug in an unacceptable position, one of said projections engages the other of said support structure and said plug so as to prvent said plug from being positioned in the unacceptable position.

7. An electric motor having an axis, said electric motor comprising:

an end frame;

a stator fixed relative to said end frame;

a shaft rotatable about the axis;

a rotor supported by said shaft for rotation therewith relative to said stator;

a pair of windings electrically connectable to a power supply;

a terminal board which is fixed relative to said end frame and which has at least one terminal board electrical contact;

a terminal plug which has at least one terminal plug electrical contact engageable with at least one terminal board electrical contact such that said terminal plug is electrically connectable to said terminal board in at least first and second positions in which at least one terminal plug electrical contact engages one terminal board electrical contact, such that when said terminal plug is connected to said terminal board in said first position, said windings are in parallel for creating a low voltage power supply and, such that when said terminal plug is connected to said terminal board in said second position, said windings are in series for creating a high voltage power supply, said terminal board and said terminal plug engaging each other independently of said electrical contacts such that said terminal plug is positionable only in a number of predetermined acceptable positions including said first and second positions, and such that said terminal plug is not positionable in an unacceptable position in which one terminal plug electrical contact would engage one terminal board electrical contact and in which said terminal plug would be positionable except for said engagement of said terminal plug and said terminal board independently of said electrical contacts; and

wherein one of said terminal board and said terminal plug includes two projections, and wherein the other of said terminal board and said terminal plug includes a recess, such that when said terminal plug is electrically connected to said terminal board in said first position, one of said projections mates with said recess, and such that when said terminal plug is electrically connected to said terminal board in said second position, said other of said projections mates with said recess.

8. An electric motor according to claim 7, wherein said electrical contacts are either male or female electrical contacts.

9. An electric motor according to claim 7, wherein said terminal plug includes at least two terminal plug electrical contacts, and wherein said terminal board includes at least three terminal board electrical contacts, wherein one of said terminal board electrical contacts is a common terminal board electrical contact, such that when said terminal plug is connected to said terminal board in said first position, a first terminal plug electrical contact of said at least two terminal plug electrical contacts is electrically connected to one of said terminal board electrical contacts and a second terminal plug electrical contact of said at least two terminal plug electrical contacts is electrically connected to said common terminal board electrical contact, and such that when said terminal plug is connected to said terminal board in said second position, said first terminal plug electrical contact is electrically connected to said common terminal board electrical contact.

10. An electric motor according to claim 7, wherein if an attempt is made to place said terminal plug in an unacceptable position, one of said projections engages the other of said terminal board and said terminal plug so as to prevent said terminal plug from being positioned in the unacceptable position.

11. An electric motor according to claim 7, wherein said terminal board and said terminal plug include respective indicators such that in said first position and said second position said indicators align themselves to each other.

12. An electric motor according to claim 11, wherein said terminal board indicator includes two arrows positioned on said terminal board and said terminal plug indicator includes one arrow positioned on said terminal plug such that in said first position and said second position, said arrow on said terminal plug points to one of said two arrows on said terminal board.

13. An electric motor according to claim 12 wherein said terminal board indicator further includes low voltage markings and high voltage markings, said markings being located on said terminal board such that in said first position, said indicators indicate that the motor is set for the low voltage power supply and, in said second position, said indicators indicate the motor is set for the high voltage power supply.

14. An electric motor having an axis, said electric motor comprising:

an end frame;

a stator fixed relative to said end frame;

a shaft rotatable about the axis;

a rotor supported by said shaft or rotation therewith relative to said stator;

a pair of windings electrically connectable to a power supply;

a terminal board which is fixed relative to said end frame and which has at least one terminal board electrical contact;

a terminal plug which has at least one terminal plug electrical contact engageable with at least one terminal board electrical contact such that said terminal plug is electrically connectable to said terminal board in at least first and second positions in which at least one terminal plug electrical contact engages one terminal board electrical contact;

such that when said terminal plug is connected to said terminal board in said first position, said windings are in parallel for creating a low voltage power supply and, such that when said terminal plug is connected to said terminal board in said second position, said windings are in series for creating a high voltage power supply, said terminal board and said terminal plug engaging each other independently of said electrical contacts such that said terminal plug is positionable only in a number of predetermined acceptable positions including said first and second positions, and such that said terminal plug is not positionable in an unacceptable position in which one terminal plug electrical contact would engage one terminal board electrical contact and in which said terminal plug would be positionable except for said engagement of said terminal plug and said terminal board independently of said electrical contacts; and

wherein said terminal plug includes at least two terminal plug electrical contacts, and wherein said terminal board includes at least three terminal board electrical contacts, wherein one of said terminal board electrical contacts is a common terminal board electrical contact, such that when said terminal plug is connected to said terminal board in said first position, a first terminal plug electrical of said at least two terminal plug electrical contacts is electrically connected to one of said terminal board electrical contacts and a second terminal plug electrical contact of said at least two terminal plug electrical contacts is electrically connected to said common terminal board electrical contact, and such that when said terminal plug is connected to said terminal board in said second position, said first terminal plug electrical contact is electrically connected to said common terminal board electrical contact.

15. An electric motor according to claim 14, wherein said electrical contacts are either male or female electrical contacts.

16. An electric motor according to claim 14, wherein at least one projection is on one of said terminal board and said terminal plug, and wherein at least one recess is on the other of said terminal board and said terminal plug, such that when at least one terminal plug electrical contact engages at least one terminal board electrical contact, at least one projection mates with at least one recess.

17. An electric motor according to claim 14, wherein one of said terminal board and said terminal plug includes two projections, and wherein the other of said terminal board and said terminal plug includes a recess, such that when said terminal plug is electrically connected to said terminal board in said first position, one of said projections mates with said recess, and such that when said terminal plug is electrically connected to said terminal board in said second position, said other of said projections mates with said recess.

18. An electric motor according to claim 17, wherein if an attempt is made to place said terminal plug in an unacceptable position, one of said projections engages the other of said terminal board and said terminal plug so as to prevent said terminal plug from being positioned in the unacceptable position.

19. An electric motor according to claim 14, wherein said terminal board and said terminal plug include respective indicators such that in said first position and said second position said indicators align themselves to each other.

20. An electric motor according to claim 19, wherein said terminal board indicator includes two arrows positioned on said terminal board and said terminal plug indicator includes one arrow positioned on said terminal plug such that in said first position and said second position, said arrow on said terminal plug points to one of said two arrows on said terminal board.

21. An electric motor according to claim 20, wherein said terminal board indicator further includes low voltage markings and high voltage markings, said markings being located on said terminal board such that in said first position, said indicators indicate that the motor is set for the low voltage power supply and, in said second position, said indicators indicate the motor is set for the high voltage power supply.

22. An electric motor comprising:

a housing having an axis;

an end frame mounted on said housing;

a stator fixed relative to said end frame;

a shaft rotatable about the axis;

a rotor supported by said shaft for rotation therewith relative to said stator;

a pair of windings electrically connectable to a power supply;

a terminal board which is fixed relative to said end frame and which has at least three in-line terminal board electrical contacts, one of said at least three terminal board electrical contacts being a common terminal board electrical contact, said terminal board including an indicator which includes low voltage markings and high voltage markings, each marking positioned on one side of a dividing line, said dividing line positioned on said terminal board;

a terminal plug which has an indicator, said terminal plug further including at least two terminal plug electrical contacts engageable with said terminal board electrical contacts such that said terminal plug is electrically connectable to said terminal board in a number of predetermined acceptable positions which include at least first and second positions, such that when said terminal plug is connected to said terminal board in said first position, a first terminal plug electrical contact of said at least two terminal plug electrical contacts is electrically connected to one of said terminal board electrical contacts and a second terminal plug electrical contact of said at least two terminal plug electrical contacts is electrically connected to said common terminal board electrical contact and, said windings are in parallel for creating a low voltage power supply, and such that when said terminal plug is connected to said terminal board in said second position, said first terminal plug electrical contact is electrically connected to said common terminal board electrical contact and, said windings are in series for creating a high voltage power supply, said markings being located on said terminal board such that in said first position, said indicators indicate that the motor is set for low voltage and, in said second position, said indicators indicate the motor is set for high voltage;

a projection on one of said terminal board and said terminal plug; and

a recess on the other of said terminal board and said terminal plug, such that when said terminal plug electrically connects to said terminal board in any of said predetermined number of acceptable positions, said projection mates with said recess, and such that said terminal plug is not positionable in an unacceptable position in which one terminal plug electrical contact would engage one terminal board electrical contact and in which said terminal plug would be positionable, because in any position other than said acceptable positions, said projection and said recess cause an interference between said terminal plug and said terminal board.

23. An electric motor according to claim 22, wherein said electrical contacts are either male or female electrical contacts.