Apparatus for automatically changing bobbin cases in quilting machines

• US 6,041,725 A
• Filed: 04/22/1999
• Issued: 03/28/2000
• Est. Priority Date: 04/30/1998
• Status: Active Grant

• Current Assignee: Resta srl
• Original Assignee: Resta srl
• Inventors: Resta, Roberto
• Primary Examiner(s): NERBUN, PETER P
• Application Number:
  US09/296,460
• Time in Patent Office: 341 Days
• Field of Search: 112/470.05, 112/470.01, 112/180, 112/186, 112/279, 112/117, 112/118, 112/119, 242/473.5, 242/473.6, 242/473.8
• US Class Current: 112/470.05
• CPC Class Codes: D05B 59/04 Devices for changing the bobbin

Abstract

The apparatus allows to automatically change bobbin cases in quilting machines. The apparatus comprises a pick-up element which is mounted on a carriage which can move between a magazine which contains full cases and a hook assembly of a sewing machine in which an empty case is to be replaced. The pick-up element extracts the empty case and deposits it into a specifically provided container. It is further positioned at the magazine, from which it removes a full case and transfers the case into the hook assembly.

Claims

1. An apparatus for automatically changing bobbin cases which contain empty bobbins with bobbin cases which contain full bobbins, in a quilting machine including a movable carriage on which a sewing machine is supported, the sewing machine having a hook assembly composed of a cup for accommodating a bobbin case, a pivot, and a tab, said case being supported by said pivot which is located inside said cup, with said tab being guided at right angles to said pivot and being movable between a position for engagement on an annular groove of said pivot in order to retain said case inside said cup and a position for disengagement from said pivot in order to allow to extract the case from said cup;

the apparatus comprising;

a rotating magazine containing full cases, being supported on said carriage so as to be rotatable about a horizontal axis thereof, said magazine being provided with a plurality of receptacles mutually equidistant along a circumference which is concentric to said axis, each one of said receptacles having a respective pivot for supporting a respective full case;

rotation means for rotating said magazine with a pitch being equal to an angular distance between two successive said receptacles;

a case pick-up element;

transfer means on which said pick-up element is mounted for transfer between a first position, in which the pick-up element is aligned with said hook assembly, and a second position, in which said pick-up element is aligned with a receptacle of said magazine containing a full case;

a collection container; and

actuation means for actuating said pick-up element into said first and second positions for gripping and extracting an empty case contained in said hook assembly, depositing the empty case in the collection container, and respectively, for gripping and removing a said full case from said receptacle and transferring the full case into said hook assembly.

2. The apparatus of claim 1, wherein said pick-up element comprises:

a body which is rigidly coupled to said transfer means;

first and a second levers articulated on said body;

an actuator for opening and closing said levers, the first one of said levers having an end thereof which is shaped so as to engage an end of said tab when said pick-up element is actuated into a said position for gripping a case, and the second one of said levers being provided with an end thereof which forms a jaw for abutting said tab in a position for locking and disengaging said tab from said pivot supporting said case.

3. The apparatus of claim 2, comprising a plate which is guided in a seat of said body, said plate being rigidly coupled to the end of said second lever, and said jaw being rigidly coupled to said plate.

4. The apparatus of claim 2, wherein said actuator is constituted by a jack guided in a groove provided at said body, said groove being substantially perpendicular to said levers, and said jack comprising a cylinder acting in abutment on a first one of said levers, and a stem acting on a second one of said levers.

5. The apparatus of claim 4, comprising:

a further seat formed between said first and second levers;

a piston being slideable in said further seat;

a spring for loading said piston; and

a stem provided at said piston, to protrude between said ends of said levers, with said stem acting on said case for moving said case away from said pick-up element when said levers release said case.

6. The apparatus of claim 2, wherein said magazine comprises a disk which is rotatably supported on said horizontal axis which is rigidly coupled to said carriage, said disk being provided with said plurality of receptacles which are angularly equidistant along a circumference which is concentric with respect to said axis, said receptacles being each provided with the respective said pivot for supporting the full cases;

wherein said rotation means comprises a sleeve which is mounted coaxially on said axis and is coupleable to said disk by way of a unidirectional articulation; and

wherein the apparatus further comprises;

a radial arm being fixed to said sleeve;

a jack acting on said arm, said jack moving said disk so as to perform an angular stroke which corresponds to the angular distance between the receptacles; and

locking means for locking said disk at an end of each angular stroke.

7. The apparatus of claim 6, comprising a plurality of equidistant notches formed along a peripheral region of the disk, the number of said notches being equal to the number of said receptacles, and wherein said disk locking means comprise elastic means, a lever system, an actuation jack, and a lever which is articulated to said carriage and is provided with a wedge for engaging, at the end of each angular stroke, in a said respective notch, said wedge being kept engaged in the respective notch by said elastic means which act on said lever, and being further disengageable by way of said lever system which acts on said lever and is actuated by said actuation jack.

8. The apparatus of claim 7, comprising:

a strip, a loading spring and rollers, said lever system comprising a rocker lever which is articulated in a rocker-like manner in said carriage, said rocker lever having a first arm, which is actuated by said actuation jack, and a second arm at an end of which said strip is pivoted, with said strip having a finger which, by way of said loading spring, is kept in abutment against said second arm, respective rollers being mounted on said strip and on said lever to which said wedge is fixed, whereby when said rocker-like lever is actuated in a first direction the roller on the strip abuts against the roller on the lever of the wedge and causes the movement thereof and disengagement of the wedge from a said respective notch, and when said rocker-like lever is actuated in a second opposite direction the roller on the strip, by abutting against the roller on the lever of the wedge, causes rotation of the strip, allowing the corresponding roller to move into an initial position without moving the lever of the wedge.

9. The apparatus of claim 8, wherein said transfer means comprise:

a slider;

a transfer jack;

a driving jack;

guiding elements for guiding said slider to move under effect of said transfer jack, between said positions in which said pick-up element is aligned with said hook assembly and with said receptacle, respectively; and

a support for said pick-up element which is guided on said slider, said support being actuated by said driving jack between said positions for gripping and extracting said cases from said hook assembly and from said receptacle.