Device and method for monitoring fluids with a detection of cross sectional shape of transmitted beam

• US 6,043,505 A
• Filed: 08/06/1998
• Issued: 03/28/2000
• Est. Priority Date: 08/06/1998
• Status: Expired due to Term

• Current Assignee: Daniel L. Rode, Donald P. Ames
• Original Assignee: Daniel L. Rode, Donald P. Ames
• Inventors: Ames, Donald P., Rode, Daniel L.
• Primary Examiner(s): LE, QUE TAN
• Application Number:
  US09/130,330
• Time in Patent Office: 600 Days
• Field of Search: 250/577, 250/225, 250/573, 250/574, 250/904, 250/902, 356/70, 356/436, 356/440, 356/351, 356/364, 430/619, 430/603, 430/612, 73/293, 73/290 R
• US Class Current: 250/577
• CPC Class Codes: G01N 21/534 by measuring transmission alone, i.e. determining opacity
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A fluid monitor determines the quality, intensity and/or level of a fluid by transmitting a beam of light through the fluid and evaluating any changes to the shape of the beam as a result of being transmitted through the fluid. The monitor includes a light source and a lens which generate an incident beam of light having a predefined cross sectional shape. The beam is transmitted through a volume of the fluid, which modifies the shape of the beam as a function of the fluid quality, intensity and/or level. The beam can be polarized before being transmitted through the fluid or after beam transmission. The polarized beam is directed to a detector which evaluates the horizontal and vertical components of the beam and provides a shape signal to a detection circuit. The detection circuit processes the shape signal received from the detector to determine the quality, intensity and/or level of the fluid based on any variations from the predefined shape of the incident beam. The detection circuit outputs a signal to a display unit indicating the quality, intensity and/or level of the fluid. The detection circuit may also actuate an alarm if the quality, intensity and/or level of the fluid is below a preselected minimum value.

Claims

1. A device for monitoring the value of a parameter associated with a fluid, the device comprising:

a light source providing light;

a beam conditioner for conditioning the provided light into a beam having a predefined cross sectional shape, said beam conditioner being positioned to direct the beam of light through the fluid;

a detector being positioned for receiving the beam of light transmitted through the fluid and providing a shape signal representative of the cross sectional shape of the transmitted beam of light;

an optical polarizer for polarizing the beam of light; and

a circuit for receiving the shape signal and determining the value of the fluid parameter by comparing the shape signal to the predefined cross sectional shape of the beam of light conditioned by the beam conditioner, said circuit providing an output signal indicative of the value of the fluid parameter.

2. The device of claim 1 wherein the light source comprises an LED.

3. The device of claim 1 wherein the beam conditioner comprises a lens.

4. The device of claim 3 wherein the beam conditioner further comprises an optical fiber for directing the beam through the fluid.

5. The device of claim 1 wherein the optical polarizer is disposed intermediate the light source and the fluid.

6. The device of claim 1 wherein the optical polarizer is disposed intermediate the fluid and the detector.

7. The device of claim 1 wherein one or more optical polarizers are disposed intermediate the light source and the detector.

8. The device of claim 1 further comprising a turning mirror for directing the transmitted beam toward the detector.

9. The device of claim 1 wherein the predefined cross sectional shape of the beam of light is circular.

10. The device of claim 1 wherein the detector comprises a plurality of detector elements for analyzing the cross sectional shape of the transmitted beam of light.

11. The device of claim 10 wherein the detector comprises a four quadrant detector having horizontal quadrants and vertical quadrants, wherein the polarizer is aligned with one of said horizontal quadrants and vertical quadrants, and wherein the shape signal comprises a vertical signal representative of an amount of light received in the vertical quadrants of the detector and a horizontal signal representative of an amount of light received in the horizontal quadrants of the detector.

12. The device of claim 11 wherein the circuit includes a summer for summing the vertical and horizontal signals, a differentiator for determining the difference between the vertical and horizontal signals and a processor for processing the sum and difference to indicate any change in shape of the beam.

13. The device of claim 11 wherein the circuit processes the vertical and horizontal signals to calculate the proportional distribution of light therebetween, which is compared to a predetermined reference value corresponding to the predefined cross sectional shape to indicate any change in the shape of the beam.

14. The device of claim 1 wherein the parameter associated with the fluid is quality.

15. The device of claim 1 wherein the parameter associated with the fluid is intensity.

16. The device of claim 1 wherein said device is adapted for in situ monitoring.

17. The device of claim 1 further comprising an alarm which is actuated when the output signal indicates the fluid parameter is above a predetermined value.

18. A device for detecting the level of a fluid in a reservoir comprising:

a light source providing light;

a beam conditioner for conditioning the provided light into a beam having a predefined cross sectional shape, said beam conditioner being positioned to direct the beam of light through a portion of the reservoir at a predetermined minimum level;

a detector adapted to receive the beam of light transmitted through the reservoir and further adapted to provide a shape signal representative of the cross sectional shape of the transmitted beam of light; and

a circuit for receiving the shape signal and determining the level of the fluid, said circuit providing a level signal indicative of the level of the fluid.

19. The device of claim 18 wherein said detector provides a first shape signal when the fluid level is at or above the predetermined minimum level and a second shape signal when the fluid level is below the predetermined minimum level.

20. The device of claim 18 wherein said detector provides a first shape signal when the fluid level is at or above the predetermined minimum level, a second shape signal when only a fluid meniscus is present at the predetermined minimum level, and a third shape signal representing the absence of any fluid at the predetermined minimum level.

21. The device of claim 18 wherein the beam conditioner comprises a lens and an optical fiber for directing the beam through the reservoir.

22. The device of claim 18 further comprising an optical polarizer for polarizing the beam of light.

23. The device of claim 22 wherein the detector comprises a four quadrant detector having horizontal quadrants and vertical quadrants, wherein the polarizer is aligned with one of said horizontal quadrants and vertical quadrants, and wherein the shape signal comprises a vertical signal representative of an amount of light received in the vertical quadrants of the detector and a horizontal signal representative of an amount of light received in the horizontal quadrants of the detector.

24. The device of claim 18 wherein the detector comprises a four quadrant detector and the circuit includes a processor for calculating the proportional distribution of light on the detector, which is compared to a predetermined reference value corresponding to the predefined cross sectional shape to indicate any change in the shape of the beam.

25. The device of claim 18 wherein said device is adapted for in situ monitoring.

26. The device of claim 18 further comprising an alarm which is actuated when the level signal indicates the fluid level is below the predetermined level.

27. A method for monitoring the value of a parameter associated with a fluid in a reservoir, the method comprising:

providing light from a light source;

conditioning the provided light into a beam having a predefined cross sectional shape;

transmitting the beam through the reservoir at a predetermined level;

detecting the transmitted beam of light;

generating a shape signal representative of the cross sectional shape of the transmitted beam;

analyzing the shape signal to determine the value of the fluid parameter; and

generating an output signal indicative of the value of the fluid parameter.

28. The method of claim 27 wherein the fluid parameter is the level of the fluid within the reservoir.

29. The method of claim 27 further comprising the step of polarizing the beam.

30. The method of claim 29 wherein said polarizing step occurs prior to said transmitting step.

31. The method of claim 29 wherein said polarizing step occurs subsequent to said transmitting step and prior to said detecting step.

32. The method of claim 29 wherein the fluid parameter is the quality of the fluid.

33. The method of claim 31 wherein said analyzing step further comprises comparing the shape of the transmitted beam as represented by the shape signal to a predetermined reference value corresponding to the predefined cross sectional shape to indicate any change in the shape of the beam and thereby determine the amount of fluid degradation.

34. The method of claim 29 wherein the fluid parameter is the intensity of the fluid.

35. The method of claim 34 wherein said analyzing step further comprises comparing the shape of the transmitted beam as represented by the shape signal to a predetermined reference value corresponding to the predefined cross sectional shape to indicate any change in the shape of the beam and thereby determine the amount of fluid contamination.