Resonator sensors employing piezoelectric benders for fluid property sensing

• US 6,044,694 A
• Filed: 08/28/1996
• Issued: 04/04/2000
• Est. Priority Date: 08/28/1996
• Status: Expired due to Fees

• Current Assignee: Marconi Data Systems Incorporated (Danaher Corporation)
• Original Assignee: Videojet Systems International Incorporated (Danaher Corporation)
• Inventors: Rybicki, Michael J., Anderson, Philip D.
• Primary Examiner(s): LARKIN, DANIEL SEAN
• Application Number:
  US08/704,116
• Time in Patent Office: 1,315 Days
• Field of Search: 73/32 A, 73/54.24, 73/54.25, 73/54.26, 73/54.27, 73/54.41, 73/290 V
• US Class Current: 73/54.41
• CPC Class Codes: B41J 2/17566 Ink level or ink residue control
• CPC Class Codes: B41J 2/195 for monitoring ink quality
• CPC Class Codes: B41J 2002/17583 using vibration or ultra-sons for ink level indication
• CPC Class Codes: G01F 23/2967 for discrete levels
• CPC Class Codes: G01F 23/2968 Transducers specially adapted for acoustic level indicators
• CPC Class Codes: G01N 11/16 by measuring damping effect upon oscillatory body
• CPC Class Codes: G01N 9/002 using variation of the resonant frequency of an element vibrating in contact with the material submitted to analysis G01N9/34 takes precedence

Abstract

Resonator sensors namely piezoelectric benders are used for sensing fluid viscosity and density. The benders are inserted into a liquid to be monitored. An input voltage is applied to the bender causing it to vibrate in the liquid at a resonant frequency. Output voltage amplitude or frequency are monitored to determine changes in viscosity and density, respectively. The device may be used as a liquid level sensor and to control alteration of the viscosity of the fluid as, for example, by connection with a supply of ink or solvent in an ink jet printing device.

Claims

1. A method of monitoring liquid viscosity to maintain the level of a liquid contained in a vessel comprising the steps of:

(a) locating at least the vibrating portion of a piezoelectric bender in said vessel containing said liquid;

(b) applying a stimulation voltage to said bender at an amplitude and frequency to cause the bender to resonate;

(c) varying said stimulation voltage frequency as a function of said output voltage frequency to maintain said bender at resonance;

(d) monitoring an output voltage from said bender, the amplitude of said output voltage varying as an inverse function of the liquid viscosity, whereby an increase in liquid viscosity produces a decrease in output voltage amplitude and vice-versa;

(e) detecting when the output voltage amplitude signals a change in viscosity indicating that the bender is no longer in contact with said liquid; and

(f) automatically replenishing the liquid in said vessel when the liquid is no longer in contact with said bender.

2. The method of claim 1 wherein step (b) includes the sub-step of employing a feedback circuit to amplify and phase shift said output voltage to produce said stimulation voltage applied to said bender.

3. Apparatus for monitoring liquid viscosity to maintain the level of a liquid contained in a vessel comprising:

(a) a piezoelectric bender having an element which vibrates upon application of a stimulation voltage thereto and which is positioned to contact said liquid;

(b) means for applying a stimulation voltage to said bender at an amplitude and frequency to cause said bender element to resonate and to produce an output voltage,

(c) means for varying said stimulation voltage frequency as a function of said output voltage frequency to maintain said bender at resonance;

(d) means for monitoring an output voltage from said bender, the amplitude of said output voltage varying as an inverse function of the liquid viscosity, whereby an increase in liquid viscosity produces a decrease in output voltage amplitude and vice-versa;

(e) means for detecting when the output voltage amplitude signals a change viscosity indicating that the bender is no longer in contact with said liquid; and

(f) means for automatically replenishing said vessel when said output voltage indicates that said bender is no longer in contact with said liquid.

4. Apparatus according to claim 3 wherein said means for applying a stimulation voltage comprises a feedback circuit to amplify and phase shift said output voltage to produce said stimulation voltage applied to said bender.

5. Apparatus for monitoring and maintaining the viscosity of a liquid comprising:

(a) a piezoelectric bender having an element which vibrates upon application of a stimulation voltage thereto and which is positioned to contact said liquid;

(b) means for applying a stimulation voltage to said bender at an amplitude and frequency to cause said bender element to resonate and to produce an output voltage, the amplitude of which varies as an inverse function of liquid viscosity whereby an increase in liquid viscosity produces a decrease in output voltage amplitude and vice-versa;

(c) said means for applying including means for varying said stimulation voltage frequency responsive to said output voltage frequency to maintain said bender at its resonant frequency in said liquid; and

(d) means for automatically altering the liquid viscosity responsive to the amplitude of said output voltage.

6. A method for monitoring and maintaining the viscosity of a liquid comprising:

(a) locating the vibrating portion of a piezoelectric bender in contact with said liquid;

(b) applying a stimulation voltage to said bender at an amplitude and frequency to cause said bender to resonate and to produce an output voltage, the amplitude of which varies as an inverse function of liquid viscosity, whereby an increase in liquid viscosity produces a decrease in output voltage amplitude and vice-versa;

(c) varying said stimulation voltage frequency as a function of said output voltage frequency to maintain said bender at resonance; and

(d) automatically altering the liquid viscosity responsive to the amplitude of said output voltage.

7. A resonator sensor for monitoring changes in the properties of a liquid such as density and viscosity comprising:

(a) a one-port bender;

(b) means for causing said bender to vibrate in said liquid at its resonant frequency; and

(c) monitoring the changes in the electrical characteristics of said bender due to changes in the motional resistance of said liquid to determine changes in said liquid properties.

8. A liquid sensing apparatus comprising:

(a) a piezoelectric bender for immersion in the liquid;

(b) a first circuit (62,64) for supplying an input voltage to said bender at a frequency to cause it to resonate; and

(c) a second circuit (60) for monitoring an output voltage produced by said bender in response to said input voltage thereby to sense said liquid;

(d) said first circuit(62)receiving said output voltage and following any change in the resonant frequency of said bender thereby to maintain the bender at resonance, said first circuit maintaining said input voltage amplitude substantially constant, independent of any change in the amplitude of said output voltage.

9. Apparatus according to claim 8 wherein an amplitude of said output voltage is used to monitor the viscosity of said liquid.

10. Apparatus according to claim 9 wherein said viscosity is used to determine whether a surface of said liquid is above or below the level of said piezoelectric bender.

11. Apparatus according to claim 10 wherein said liquid is in a container, and wherein more liquid is added to said container if said liquid surface is below the level of said piezoelectric bender.

12. Apparatus according to claim 9 wherein said viscosity is altered if said viscosity is outside a predetermined range.

13. Apparatus according to claim 8, wherein a frequency of said output voltage is used to monitor the density of said liquid.

14. Apparatus according to claim 13 wherein said density is used to determine whether a surface of said liquid is above or below the level of said piezoelectric bender.

15. Apparatus according to claim 8 wherein said means for maintaining said input voltage at a predetermined level comprises an automatic gain control (AGC) amplifier.

16. Apparatus according to claim 8 wherein said first circuit for supplying an input voltage further comprises a phase shift circuit for shifting the phase of said output voltage by substantially 90°

.

17. Apparatus according to claim 8 wherein said piezoelectric bender is a two-port device, and said second circuit for monitoring monitors at least one of the amplitude and frequency of said output voltage.

18. Apparatus according to claim 8 wherein said piezoelectric bender is a one-port device, and said second circuit for monitoring monitors said output voltage (76) to monitor the motional resistance of the liquid being sensed.

19. A liquid sensing apparatus comprising:

(a) a piezoelectric bender for immersion in the liquid;

(b) a first circuit (62,64) for supplying an input voltage to said bender at a frequency to cause it to resonate; and

(c) a second circuit (60) for monitoring an output voltage produced by said bender in response to said input voltage thereby to sense said liquid;

(d) said first circuit (62) receiving said output voltage and following any change in the resonant frequency of said bender thereby to maintain the bender at resonance, said first circuit including amplifying means for maintaining said input voltage below a predetermined level.