Device for the power supply of a non-linear load, especially a magnetron of a microwave oven

• US 6,049,071 A
• Filed: 12/03/1998
• Issued: 04/11/2000
• Est. Priority Date: 12/05/1997
• Status: Expired due to Term

• Current Assignee: STMicroelectronics SA (STMicroelectronics NV)
• Original Assignee: STMicroelectronics SA (STMicroelectronics NV)
• Inventors: Le Van Suu, Maurice
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Pwu, Jeffrey
• Application Number:
  US09/204,673
• Time in Patent Office: 495 Days
• Field of Search: 219/707, 219/715, 219/681, 219/757, 219/400, 219/703, 236/78 D, 363/37, 363/97, 364/492
• US Class Current: 219/715
• CPC Class Codes: H05B 6/68 for monitoring or control
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

A power supply device for a non-linear load, especially a magnetron for microwave ovens, includes a resonant transformer. Using a fuzzy logic management unit, a level of a low voltage signal on the primary side of the transformer, a level of high voltage signal on the secondary side of the transformer, and a signal corresponding to the ambient temperature of the transformer are taken into account for the generation of a parameter for a control signal for controlling a switch positioned at the primary winding of the transformer. The power supply device makes it possible to reduce the size of the resonant transformer.

Claims

1. A power supply device for a non-linear load comprising:

a resonant transformer comprising a primary winding and a secondary winding;

a controlled switch connected between a low supply voltage and the primary winding for controlling a high supply voltage at the secondary winding;

high voltage measurement means for providing a measurement signal corresponding to a level of the high supply voltage;

low voltage measurement means for providing a measurement signal corresponding to a level of the low supply voltage;

temperature measurement means for providing an ambient temperature measurement signal corresponding to an ambient temperature of said resonant transformer; and

a fuzzy logic management unit comprising

a plurality of inputs for receiving the high supply voltage measurement signal, the low supply voltage measurement signal, and the ambient temperature measurement signal as input variables, and an output for providing as an output variable a value of a control signal parameter for controlling said controlled switch based upon a fuzzy logic algorithm comprising a first set of rules of consistency for enabling an increase in the control signal parameter when the low supply voltage decreases and for enabling a decrease in the control signal parameter when the low supply voltage increases, and a second set of rules of consistency for enabling the control signal parameter to be reduced when the ambient temperature increases, and for enabling the control signal parameter to be increased when the ambient temperature decreases.

2. A power supply device according to claim 1, wherein the control signal for said controlled switch comprises a pulse-width modulated signal;

and wherein the output variable of said fuzzy logic unit is in accordance with a duty cycle of the control signal.

3. A power supply device according to claim 2, wherein the control signal parameter comprises a ratio of a time said controlled switch is on to a total duration of a period.

4. A power supply device according to claim 1, further comprising current measurement means for providing a measurement signal corresponding to a level of a current conducting through said controlled switch;

and wherein said fuzzy logic algorithm further comprises a third set of rules of consistency for enabling the value of the control signal parameter to be reduced when the level of the current reaches a predetermined value capable of damaging said controlled switch.

5. A power supply device according to claim 1, wherein said fuzzy logic algorithm further comprises a fourth set of rules of consistency for reducing the control signal parameter when the high supply voltage reaches a predetermined level capable of damaging the non-linear load.

6. A power supply device according to claim 1, wherein said fuzzy logic algorithm further comprises a fifth set of rules of consistency for enabling the value of the control signal parameter to be maintained at a low value when the non-linear load is initially powered on if the ambient temperature is lower than a predetermined value corresponding to a temperature for a normal steady mode of operation.

7. A power supply device according to claim 1, wherein said fuzzy logic management unit comprises a fuzzy logic microcontroller comprising a memory for storing the first and second rules of consistency and membership functions implemented by the fuzzy logic algorithm.

8. A power supply device according to claim 1, wherein the non-linear load comprises a magnetron.

9. A power supply device according to claim 1, wherein said high voltage measurement means comprises:

an auxiliary winding positioned adjacent the secondary winding of said resonant transformer;

a resistor connected across the auxiliary winding; and

a differential amplifier having inputs connected across said resistor.

10. A power supply device according to claim 1, wherein said low voltage measurement means comprises a level translator circuit having inputs parallel connected across the low voltage supply.

11. A power supply device according to claim 10, wherein said level translator circuit comprises a resistor bridge.

12. A power supply device according to claim 1, wherein said temperature measurement means comprises:

a current source;

a temperature sensing resistor connected in series with said current source; and

a differential amplifier having inputs connected across said temperature sensing resistor.

13. A power supply device according to claim 4, wherein said current measurement means comprises an ammeter, said ammeter comprising

a current sensing loop wound about a circuit path conducting current to said controlled switch,

a resistor connected across said current sensing loop, and

a differential amplifier having inputs connected across said resistor.

14. A power supply device for a non-linear load comprising:

a resonant transformer comprising a primary winding and a secondary winding;

a controlled switch connected between a low supply voltage and the primary winding for controlling a high supply voltage at the secondary winding;

a high voltage sensor for providing a measurement signal corresponding to a level of the high supply voltage;

a low voltage sensor for providing a measurement signal corresponding to a level of the low supply voltage;

a temperature measurement sensor for providing an ambient temperature measurement signal corresponding to an ambient temperature of said resonant transformer; and

a fuzzy logic management unit comprising a plurality of inputs for receiving the high supply voltage measurement signal, the low supply voltage measurement signal, and the ambient temperature measurement signal as input variables, and an output for providing as an output variable a value of a control signal parameter for controlling said controlled switch based upon a fuzzy logic algorithm.

15. A power supply device according to claim 14, wherein the fuzzy logic algorithm comprises:

a first set of rules of consistency for enabling an increase in the control signal parameter when the low supply voltage decreases and for enabling a decrease in the control signal parameter when the low supply voltage increases; and

a second set of rules of consistency for enabling the control signal parameter to be reduced when the ambient temperature increases, and for enabling the control signal parameter to be increased when the ambient temperature decreases.

16. A power supply device according to claim 14, wherein the control signal for said controlled switch comprises a pulse-width modulated signal;

and wherein the output variable of said fuzzy logic unit is in accordance with a duty cycle of the control signal.

17. A power supply device according to claim 16, wherein the control signal parameter comprises a ratio of a time said controlled switch is on to a total duration of a period.

18. A power supply device according to claim 15, wherein said fuzzy logic management unit comprises a fuzzy logic microcontroller comprising a memory for storing the first and second rules of consistency and membership functions implemented by the fuzzy logic algorithm.

19. A power supply device according to claim 14, wherein the non-linear load comprises a magnetron.

20. A microwave oven comprising:

a magnetron; and

a power supply, said power supply comprising

a resonant transformer comprising a primary winding and a secondary winding, said magnetron connected to the secondary winding,

a controlled switch connected between a low supply voltage and the primary winding for controlling a high supply voltage at the secondary winding,

a high voltage sensor for providing a measurement signal corresponding to a level of the high supply voltage,

a low voltage sensor for providing a measurement signal corresponding to a level of the low supply voltage,

a temperature measurement sensor for providing an ambient temperature measurement signal corresponding to an ambient temperature of said resonant transformer, and

a fuzzy logic management unit comprising a plurality of inputs for receiving the high supply voltage measurement signal, the low supply voltage measurement signal, and the ambient temperature measurement signal as input variables, and an output for providing as an output variable a value of a control signal parameter for controlling said controlled switch based upon a fuzzy logic algorithm.

21. A power supply device according to claim 20, wherein the fuzzy logic algorithm comprises:

a first set of rules of consistency for enabling an increase in the control signal parameter when the low supply voltage decreases and for enabling a decrease in the control signal parameter when the low supply voltage increases; and

a second set of rules of consistency for enabling the control signal parameter to be reduced when the ambient temperature increases, and for enabling the control signal parameter to be increased when the ambient temperature decreases.

22. A power supply device according to claim 20, wherein the control signal for said controlled switch comprises a pulse-width modulated signal;

and wherein the output variable of said fuzzy logic unit is in accordance with a duty cycle of the control signal.

23. A power supply device according to claim 22, wherein the control signal parameter comprises a ratio of a time said controlled switch is on to a total duration of a period.

24. A power supply device according to claim 21, wherein said fuzzy logic management unit comprises a fuzzy logic microcontroller comprising a memory for storing the first and second rules of consistency and membership functions implemented by the fuzzy logic algorithm.

25. A power supply device according to claim 20, wherein the high supply voltage varies over a range of about 800 volts to about 1200 volts.

26. A method for providing power to a non-linear load, the method comprising the steps of:

providing a low supply voltage;

receiving at a primary winding of a resonant transformer the low supply voltage and converting the low supply voltage into a high supply voltage present at a secondary winding of the resonant transformer, the non-linear load being connected to the secondary winding;

controlling a transfer of electromagnetic energy from the primary winding to the secondary winding with a controlled switch connected between a low supply voltage source and the primary winding of the resonant transformer;

generating a measurement signal corresponding to a level of the high supply voltage;

generating a measurement signal corresponding to a level of the low supply voltage;

generating a measurement signal corresponding to an ambient temperature of the resonant transformer;

receiving as input variables the high supply voltage measurement signal, the low supply voltage measurement signal, and the ambient temperature measurement signal;

providing as an output variable a value of a control signal parameter of a control signal for controlling the controlled switch; and

generating the control signal parameter responsive to the received measurement signals.

27. A method according to claim 26, wherein the step of generating the control signal parameter comprises the steps of:

operating a first set of rules of consistency for enabling an increase in the control signal parameter when the low supply voltage decreases and for enabling a decrease in the control signal parameter when the low supply voltage increases; and

operating a second set of rules of consistency for enabling the control signal parameter to be reduced when the ambient temperature increases, and for enabling the control signal parameter to be increased when the ambient temperature decreases.

28. A method according to claim 26, wherein the control signal for the controlled switch comprises a pulse-width modulated signal;

and wherein the step of providing the output variable is provided in accordance with a duty cycle of the control signal.

29. A method according to claim 28, wherein the control signal parameter comprises a ratio of a time when the controlled switch is on to a total duration of a period.

30. A method according to claim 26, wherein the step of generating the control signal parameter is performed using a fuzzy logic algorithm.