Electrical connection safety apparatus and method

• US 6,049,143 A
• Filed: 04/22/1999
• Issued: 04/11/2000
• Est. Priority Date: 08/26/1998
• Status: Expired due to Term

• Current Assignee: 2D2C, Inc..
• Original Assignee: OFI Inc.
• Inventors: Simpson, Richard O., Jarvis, Stephen G., LaGrou, John
• Primary Examiner(s): Gaffin, Jeffrey
• Assistant Examiner(s): FLEMING, FRITZ M
• Application Number:
  US09/298,566
• Time in Patent Office: 355 Days
• Field of Search: 307/116, 307/125, 307/126, 307/130, 307/131, 307/139, 307/140, 439/955, 361/5-7, 361/42, 361/59, 361/79, 361/86, 361/87, 361/93, 361/103, 361/1
• US Class Current: 307/126
• CPC Class Codes: H01R 13/7039 the coupling part with coding means activating the switch to establish different circuits
• CPC Class Codes: H01R 13/713 the switch being a safety switch
• CPC Class Codes: H01R 31/06 Intermediate parts for linking two coupling parts, e.g. adapter with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/94
• CPC Class Codes: Y10S 439/955 including electronic identifier or coding means

Abstract

An electrical connection safety apparatus which eliminates the risk of fire or electric shock associated with current overload faults in electrical systems. The apparatus senses or detects the electrical current rating of electrical appliances or electrical cords or connectors which are plugged into electrical outlets, and disconnects power to the appliance or outlet and connector whenever the current rating is exceeded. Current rating is indicated by a preset current threshold for the appliance or by a detectable feature associated with an electrical connector. Circuitry monitors the load current delivered to the appliance or receptacle and connector and compares the load current to detected current rating. When a current overload occurs, power to the appliance or receptacle and connector is disconnected.

Claims

1. An electrical connection safety apparatus, comprising:

(a) means for detecting a current rating for an electrical appliance;

(b) means for detecting a load current delivered to said electrical appliance; and

(c) means for disconnecting power to said electrical appliance when said detected load current exceeds said detected current rating of said electrical appliance.

2. An electrical connection safety apparatus as recited in claim 1, further comprising means for indicating said current rating of said electrical appliance.

3. An electrical connection safety apparatus as recited in claim 1, further comprising means for resetting said power disconnecting means.

4. An electrical connection safety apparatus as recited in claim 1, wherein said power disconnecting means further comprises means for preventing power disconnection due to false current overloads.

5. An electrical connection safety apparatus as recited in claim 1, further comprising means for indicating occurrence of a current overload fault associated with said electrical appliance.

6. An electrical connection safety apparatus as recited in claim 1 wherein said current rating detecting means, said load current detecting means, and said power disconnecting means, are associated with a home power monitoring computer.

7. An electrical connection safety apparatus as recited in claim 2, wherein:

(a) said electrical appliance comprises an electrical receptacle;

(b) said current rating detecting means comprises means for detecting a current rating of an electrical connector according to a detectable feature designating said current rating of said electrical connector; and

(c) said load current detecting means comprises means for detecting a load current delivered to said electrical connector when said electrical connector is engaged with said electrical receptacle.

8. An electrical connection safety apparatus as recited in claim 7, wherein said current rating indicating means comprises a connector prong, associated with said electrical connector, said connector prong having at least one detectable notch adjacent an end thereof.

9. An electrical connection safety apparatus as recited in claim 8, wherein said current rating detecting means comprises:

(a) means for detecting said notch in said connector prong; and

(b) means for generating an electrical signal responsive to detection of said notch in said connector prong.

10. An electrical connection safety apparatus as recited in claim 7, wherein said current rating indicating means comprises a connector prong on said electrical connector, said connector prong having a length proportional to said current rating of said electrical connector.

11. An electrical connection safety apparatus as recited in claim 10, wherein said current rating detecting means comprises:

(a) means for detecting said length of said connector prong; and

(b) means for generating an electrical signal responsive to said length of said connector prong.

12. An electrical connection safety apparatus as recited in claim 7, wherein said current rating indicating means comprises a connector adaptor, said connector adaptor including a connector prong, said connector prong having a length which is proportional to said current rating of said electrical connector.

13. An electrical connection safety apparatus as recited in claim 7, wherein said current rating indicating means comprises a connector adaptor, said connector adaptor including a connector prong, said connector prong having at least one detectable notch.

14. An electrical connection safety apparatus as recited in claim 11, wherein said means for detecting said length of said connector prong comprises a movable member, said movable member positioned in said electrical receptacle to interact with said connector prong when said connector prong is inserted into said electrical receptacle, said electrical signal generating means responsive to movement of said movable member.

15. An electrical connection safety apparatus as recited in claim 1, wherein said power disconnecting means comprises:

(a) means for monitoring said load current detecting means;

(b) means for comparing said detected load current to a current rating detected by said current rating detecting means; and

(c) means for activating a power disconnect relay when said detected load current exceeds said detected current rating.

16. An electrical connection safety apparatus as recited in claim 7, wherein said electrical connector comprises a replaceable fuse.

17. An electrical connection safety apparatus as recited in claim 1, further comprising means for disconnecting power to said electrical appliance when a ground fault is detected.

18. An electrical connection safety apparatus as recited in claim 17, further comprising means for indicating occurrence of a ground fault associated with said electrical appliance.

19. An electrical connector safety apparatus as recited in claim 7, further comprising safety means for preventing shocks due to partial engagement of said connector in said receptacle and for preventing shocks due to insertion of improper objects into said receptacle.

20. An electrical connector safety apparatus as recited in claim 19, wherein said shock prevention means comprises at least one safety interlock switch associated with a slot in said receptacle.

21. An electrical connector safety apparatus as recited in claim 19, wherein said shock prevention means comprises at least one power control switch associated with a slot in said receptacle.

22. An electrical connector safety apparatus as recited in claim 20, wherein said shock prevention means further comprises a foreign object barrier.

23. An electrical connector safety apparatus as recited in claim 21, wherein said shock prevention means further comprises a foreign object barrier.

24. An electrical connector safety apparatus as recited in claim 1, further comprising:

(a) means for detecting an arc fault; and

(b) means for disconnecting power to said electrical appliance when an arc fault is detected.

25. An electrical connector safety apparatus as recited in claim 24, further comprising means for indicating occurrence of an arc fault associated with said electrical appliance.

26. An electrical connector safety apparatus as recited in claim 24, further comprising means for preventing power disconnection due to false arc faults.

27. An electrical connector safety apparatus as recited in claim 1, further comprising:

(a) means for sensing a temperature of said electrical appliance; and

(b) means for disconnecting power to said electrical appliance when said detected temperature exceeds a predetermined temperature threshold.

28. An electrical connector safety apparatus as recited in claim 2, wherein said current rating indicating means comprises a preset current indicating circuit.

29. An electrical connector safety apparatus as recited in claim 2, wherein said current rating indicating means comprises a variable resistor, said variable positioned such that a user can adjust said variable resistor.

30. An electrical connection safety apparatus, comprising:

(a) means for indicating a current rating of an electrical appliance;

(b) means for detecting said current rating of said electrical appliance;

(c) means for detecting a load current delivered to said electrical appliance;

(d) means for disconnecting power to said electrical appliance when said load current exceeds said current rating of said electrical appliance; and

(e) means for resetting said power disconnecting means.

31. An electrical connection safety apparatus as recited in claim 30, further comprising means for indicating occurrence of a current overload fault associated with said electrical appliance.

32. An electrical connection safety apparatus as recited in claim 30, wherein said power disconnecting means comprises:

(a) means for monitoring said load current detecting means;

(b) means for comparing said detected load current to said current rating for electrical appliance current rating; and

(c) means for activating a power disconnect relay when said detected load current exceeds said electrical appliance current rating.

33. An electrical connection safety apparatus as recited in claim 30, wherein:

(a) said electrical appliance comprises an electrical receptacle;

(b) said current rating detecting means comprises means for detecting a current rating of an electrical connector according to a detectable feature designating said current rating of said electrical connector; and

(c) said load current detecting means comprises means for detecting a load current delivered to said electrical connector.

34. An electrical connection safety apparatus as recited in claim 33, wherein said current rating indicating means comprises a connector prong, associated with said electrical connector, said connector prong having at least one detectable notch adjacent an end thereof.

35. An electrical connection safety apparatus as recited in claim 34, wherein said current rating detecting means comprises:

(a) means for detecting said notch in said connector prong; and

(b) means for generating an electrical signal responsive to detection of said notch in said connector prong.

36. An electrical connection safety apparatus as recited in claim 35, wherein said means for detecting said notch in said connector prong comprises at least one plug header, said plug header positioned in said electrical receptacle to interact with said connector prong when said connector prong is inserted into said electrical receptacle, said electrical signal generating means responsive to movement of said plug header.

37. An electrical connection safety apparatus as recited in claim 34, wherein said current rating indicating means comprises a connector adaptor, said connector adaptor including a connector prong, said connector prong having at least one detectable notch.

38. An electrical connection safety apparatus as recited in claim 33, wherein said current rating indicating means comprises a connector prong on said electrical connector, said connector prong having a length proportional to said current rating of said electrical connector.

39. An electrical connection safety apparatus as recited in claim 38, wherein said current rating detecting means comprises:

(a) means for detecting said length of said connector prong; and

(b) means for generating an electrical signal responsive to said length of said connector prong.

40. An electrical outlet safety apparatus as recited in claim 39, wherein said current rating detecting means comprises:

(a) a movable member, said movable member positioned in said electrical receptacle to interact with a connector prong when said connector prong is inserted into said electrical receptacle, said connector prong having a length which indicates said current rating of said electrical connector; and

(b) means for generating an electrical signal responsive to said length of said connector prong, said electrical signal generating means responsive to movement of said movable member.

41. An electrical outlet safety apparatus as recited in claim 40, wherein said means for resetting said power disconnecting means comprises:

(a) reset contacts, said reset contacts associated with said movable member; and

(b) bias means for returning said movable member to a reset position when said connector prong is removed from said electrical receptacle.

42. An electrical connection safety apparatus as recited in claim 33, wherein said current rating indicating means comprises a connector adaptor, said connector adaptor including a connector prong, said connector prong having a length which is proportional to said current rating of said electrical connector.

43. An electrical connection safety apparatus as recited in claim 33, further comprising means for disconnecting power to said electrical connector when a ground fault is detected, and means for indicating occurrence of a ground fault associated with said electrical connector.

44. An electrical connector safety apparatus as recited in claim 33, further comprising safety means for preventing shocks due to partial engagement of said connector in said receptacle and for preventing shocks due to insertion of improper objects into said receptacle.

45. An electrical connector safety apparatus as recited in claim 44, wherein said shock prevention means comprises at least one safety interlock switch associated with slots in said receptacle.

46. An electrical connector safety apparatus as recited in claim 44, wherein said shock prevention means comprises at least one power control switch associated with slots in said receptacle.

47. An electrical connector safety apparatus as recited in claim 45, wherein said shock prevention means comprises a foreign object barrier.

48. An electrical connector safety apparatus as recited in claim 46, wherein said shock prevention means comprises a foreign object barrier.

49. An electrical connector safety apparatus as recited in claim 30, further comprising:

(a) means for detecting an arc fault; and

(b) means for disconnecting power to said electrical appliance when an arc fault is detected.

50. An electrical connector safety apparatus as recited in claim 49, further comprising means for indicating occurrence of an arc fault associated with said electrical appliance.

51. An electrical connector safety apparatus as recited in claim 49, further comprising means for preventing power disconnection due to false arc faults.

52. An electrical connector safety apparatus as recited in claim 30, further comprising:

(a) means for sensing a temperature of said electrical appliance; and

(b) means for disconnecting power to said electrical appliance when said detected temperature exceeds a predetermined temperature threshold.

53. An electrical connector safety apparatus as recited in claim 30, wherein said electrical appliance is a lamp fixture.

54. An electrical connection safety apparatus as recited in claim 30 wherein said current rating detecting means, said load current detecting means, and said power disconnecting means, are associated with a home power monitoring computer.

55. An electrical connector safety apparatus as recited in claim 30, wherein said current rating indicating means comprises a preset current indicating circuit.

56. An electrical connector safety apparatus as recited in claim 30, wherein said current rating indicating means comprises a variable resistor, said variable positioned such that a user can adjust said variable resistor.

57. An electrical outlet safety apparatus, comprising:

(a) an electrical outlet, said electrical outlet including at least one electrical receptacle;

(b) means, associated with said electrical receptacle, for detecting a current rating of an electrical connector, according to a detectable feature of said electrical connector, when said electrical connector is engaged in said electrical receptacle;

(c) means for detecting a load current delivered to said electrical receptacle;

(d) means for disconnecting power to said electrical receptacle when said load current to said receptacle exceeds said current rating of said electrical connector; and

(e) means for resetting said means for disconnecting power to said electrical receptacle.

58. An electrical outlet safety apparatus as recited in claim 57, further comprising:

(a) means for detecting a load current delivered to said electrical outlet;

(d) means for disconnecting power to said electrical outlet when said load current to said electrical outlet exceeds a preset electrical outlet current rating; and

(e) means for resetting said means for disconnecting power to said electrical outlet.

59. An electrical outlet safety apparatus as recited in claim 57, wherein said means for disconnecting power to said electrical receptacle comprises:

(a) electronic means for monitoring said load current detecting means;

(b) electronic means for comparing said detected load current to said connector current rating; and

(c) electronic means for activating a power disconnect relay when said detected load current exceeds said electrical connector current rating.

60. An electrical outlet safety apparatus as recited in claim 57, wherein said current rating detecting means comprises:

(a) at least one plug header, said plug header positioned in said electrical receptacle to interact with a connector prong when said connector prong is inserted into said electrical receptacle, said connector prong having at least one notch adjacent the end thereof; and

(b) said plug header generating an electrical signal responsive to detection of said notch in said connector prong.

61. An electrical outlet safety apparatus as recited in claim 57, further comprising means for indicating occurrence of a current overload fault associated with said electrical receptacle.

62. An electrical outlet safety apparatus as recited in claim 57, further comprising:

(a) means for disconnecting power to said electrical outlet when a ground fault is detected; and

(b) means for indicating occurrence of a ground fault associated with said electrical receptacle.

63. An electrical connector safety apparatus as recited in claim 57, further comprising safety means for preventing shocks due to partial engagement of said connector in said receptacle and for preventing shocks due to insertion of improper objects into said receptacle.

64. An electrical connector safety apparatus as recited in claim 63, wherein said shock prevention means comprises at least one safety interlock switch associated with slots in said receptacle.

65. An electrical connector safety apparatus as recited in claim 63, wherein said shock prevention means comprises at least one power control switch associated with slots in said receptacle.

66. An electrical connector safety apparatus as recited in claim 64, wherein said shock prevention means comprises a foreign object barrier.

67. An electrical connector safety apparatus as recited in claim 65, wherein said shock prevention means comprises a foreign object barrier.

68. An electrical connector safety apparatus as recited in claim 57, further comprising:

(a) means for detecting an arc fault; and

(b) means for disconnecting power to said electrical outlet when an arc fault is detected.

69. An electrical connector safety apparatus as recited in claim 68, further comprising

means for indicating occurrence of an arc fault associated with said electrical receptacle.

70. An electrical connector safety apparatus as recited in claim 68, further comprising means for preventing power disconnection due to false arc faults.

71. An electrical connection safety apparatus as recited in claim 57 wherein said current rating detecting means, said load current detecting means, and said power disconnecting means, are associated with a home power monitoring computer.

72. An electrical connector safety apparatus as recited in claim 57, wherein said current rating indicating means comprises a preset current indicating circuit.

73. An electrical connector safety apparatus as recited in claim 57, wherein said current rating indicating means comprises a variable resistor, said variable located in a front panel, said front panel and said variable resistor positioned such that a user can adjust said variable resistor.

74. An electrical outlet safety apparatus, comprising:

(a) an electrical outlet, said electrical outlet including at least one electrical receptacle;

(b) at least one safety switch means for preventing shocks due to partial engagement of a connector in said receptacle and for preventing shocks due to insertion of foreign objects into said receptacle, said safety interlock switch means positioned within a slot in said receptacle;

(c) means for delivering power to said receptacle when said safety switch means is activated; and

(d) means for cutting off power to said receptacle when said safety switch means is deactivated.

75. An electrical connection safety apparatus as recited in claim 74, further comprising a foreign object barrier, said foreign object barrier associated with said slot in said receptacle.

76. An electrical outlet safety apparatus, comprising:

(a) an electrical outlet, said electrical outlet including at least one electrical receptacle;

(b) at least one at least one power control switch means for preventing shocks due to partial engagement of a connector in said receptacle and for preventing shocks due to insertion of foreign objects into said receptacle, said power control switch means positioned within a slot in said receptacle;

(c) means for delivering power to said receptacle when said at least one power control switch means is activated; and

(d) means for cutting off power to said receptacle when said at least one power control switch is deactivated.

77. An electrical connection safety apparatus as recited in claim 76, further comprising a foreign object barrier, said foreign object barrier associated with said slot in said receptacle.