Isolation and signal filter transformer

• US 6,049,258 A
• Filed: 05/11/1998
• Issued: 04/11/2000
• Est. Priority Date: 04/30/1996
• Status: Expired due to Term

• Current Assignee: Hewlett Packard Enterprise Development LP (Hewlett-Packard Enterprise Company)
• Original Assignee: 3Com Corporation (HP Inc.)
• Inventors: Davis, Eric Roger, Reid, Richard Sidney, Pan, Anthony Liem, Fawal, Marwan A.
• Primary Examiner(s): Bettendorf, Justin P.
• Application Number:
  US09/075,373
• Time in Patent Office: 701 Days
• Field of Search: 333/177, 333/184, 333/185, 336/200, 336/232
• US Class Current: 333/177
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H01F 19/04 Transformers or mutual inductances suitable for handling frequencies considerably beyond the audio range resonant circuits H03H
• CPC Class Codes: H01F 2019/085 Transformer for galvanic isolation
• CPC Class Codes: H03H 2001/0078 comprising spiral inductor on a substrate
• CPC Class Codes: H03H 7/427 Common-mode filters H02J3/01 and H02M1/126 takes precedence

Abstract

One embodiment of the invention includes a transformer that is at least partially formed on a substrate. The transformer is for electrical isolation and signal filtering. The transformer includes the following elements. A portion of the substrate has two holes through the substrate. A ferrite core is formed in a loop through the two holes. A primary winding is made of a first metal trace. The first metal trace is formed in a spiral around one hole. The first metal trace has at least two primary terminals acting as an input to the transformer. The transformer also includes a secondary winding. The secondary winding is made of a second metal trace. The second metal trace is formed in a spiral around the other hole. The second metal trace has at least two secondary terminals acting as an output from the transformer. The parasitic capacitance of the first metal trace and the magnetizing inductance of the primary winding cause signals received at the primary terminals to be filtered as the signals are passed through the transformer to the secondary terminals.

Claims

1. A network adapter card comprising:

a substrate having two pairs of holes through said substrate, said substrate having a pattern of a plurality of conductive traces used to form circuits;

a network communications circuit, having an input port and an output port, being at least partially formed by at least one trace of said plurality of conductive traces;

a receive transformer coupled to said input port;

a send transformer coupled to said output port;

wherein each of said receive transformer and said send transformer includes,

a primary winding, formed from at least a first trace of said plurality of conductive traces, said first trace being formed around at least a first hole of one pair of holes,

a secondary winding, formed from at least a second trace of said plurality of conductive traces, said second trace being formed around at least a second hole of said one pair of holes,

a core formed in a loop and disposed through one pair of holes of said two pairs of holes, said receive transformer being disposed through a different pair of holes than said send transformer,

wherein said primary winding and said secondary winding are formed around a first pair of holes of said pair of holes and said primary winding and said secondary winding are formed around a second pair of holes of said pair of holes, and

wherein said first trace and said second trace are positioned to increase a parasitic capacitance of each transformer to cause said send transformer to filter network communication signals received by said primary winding of said send transformer; and

wherein said send transformer is coupled to said output port via a filter circuit, said filter circuit for further filtering signals received from said output port prior to said primary winding of said send transformer receiving said signals.

2. The network adapter card of claim 1 wherein said first trace and said second trace of said send transformer are formed to have a different parasitic capacitance than said first trace and said second trace of said receive transformer, said send transformer having a different frequency response than said receive transformer.

3. The network adapter card of claim 1 wherein said first trace of said send transformer couples to said output port and wherein said second trace of said receive transformer couples to said input port.

4. The network adapter card of claim 1 wherein each transformer has a frequency response having less than three dB attenuation at ten MHz and greater than three dB attenuation at greater than 20 MHz.

5. The network adapter card of claim 1 wherein each transformer has a frequency response having less than three dB attenuation at one hundred MHz and greater than three dB attenuation at greater than three hundred MHz.

6. The network adapter card of claim 1 further including a first capacitor coupled across said primary winding of said send transformer, said first capacitor to further filter signals received by said primary winding.

7. The network adapter card of claim 6 wherein said first capacitor is chosen so that said send transformer has a frequency response having less than three dB attenuation at ten MHz and greater than three dB attenuation at greater than approximately fourteen MHz.

8. The network adapter card of claim 6 farther including a second capacitor coupled across said secondary winding of said send transformer, said second capacitor to further filter signals received by said primary winding.

9. The network adapter card of claim 1 wherein said first trace is formed partially on a top surface of said substrate and partially on a bottom surface said substrate.

10. A network adapter card comprising:

a circuit board having a first surface and a second surface, said first surface being parallel to said second surface, said circuit board having a pattern of metal traces to form circuits;

a communications circuit including at least a first integrated circuit mounted on said circuit board, said communications circuit having an input and an output;

a receive transformer, said receive transformer having a first primary winding, a first secondary winding and a first ferrite core,

said first primary winding having a first pair of primary winding terminals coupled to receive a signal from a network, said first primary winding being formed from a first spiral metal trace at least partially on or near said first surface,

said first secondary winding having a first pair of secondary winding terminals coupled to said output of said communications circuit, said first secondary winding being formed from a second spiral metal trace at least partially on or near said first surface,

said first ferrite core being formed in a closed loop through said circuit board and through approximately the centers of said first spiral metal trace and said second spiral metal trace;

a send transformer, said send transformer having a second primary winding, a second secondary winding and a second ferrite core,

said second primary winding having a second pair of primary winding terminals coupled to said input of said communications circuit, said second primary winding being formed from a third spiral metal trace at least partially on or near said first surface,

said second secondary winding having a second pair of secondary winding terminals coupled to transmit a signal from said network adapter card, said second secondary winding being formed from a fourth spiral metal trace at least partially on or near said first surface,

said second ferrite core being formed in a closed loop through said circuit board and through approximately the centers of said third spiral metal trace and said fourth spiral metal trace; and

wherein said send transformer is coupled to a filter circuit, said send transformer and said filter circuit, in combination, to filter network communication signals to conform to network signal standards prior to said network adapter card transmitting said signals.

11. The network adapter card of claim 10 wherein said communications circuit includes a circuit for preparing and transmitting ten Mbit Ethernet signals.

12. The network adapter card of claim 10 wherein said first spiral metal trace and said second spiral metal trace are formed partially on said second surface.

13. The network adapter card of claim 12 wherein said first spiral metal trace is formed from a first partial metal trace and a second partial metal trace, said first partial metal trace being formed on said first surface, said second partial metal trace being formed on said second surface, and wherein said first partial metal trace is partially offset from said second partial metal trace in a plane parallel with said first surface and said second surface.

14. The network adapter card of claim 10 wherein said circuit board includes glass epoxy, laminated NEMA GRADE FR-4 material.

15. The network adapter card of claim 10 wherein said first spiral metal trace, said second spiral metal trace, said third spiral metal trace, are all made of copper, and wherein said first pair of secondary winding terminals are coupled to said input of said communications circuit by a first copper trace, and where said second pair of primary winding terminals are coupled to said output of said communications circuit by a second copper trace.