Packaging apparatus

• US 6,050,059 A
• Filed: 04/21/1998
• Issued: 04/18/2000
• Est. Priority Date: 04/23/1997
• Status: Expired due to Fees

• Current Assignee: IMA - Industria Macchine Automatiche SPA (Vacchi Family)
• Original Assignee: IMA - Industria Macchine Automatiche SPA (Vacchi Family)
• Inventors: Rea, Dario
• Primary Examiner(s): Moon, Daniel B.
• Application Number:
  US09/063,011
• Time in Patent Office: 728 Days
• Field of Search: 53/413, 53/134.2, 53/139.4, 53/205
• US Class Current: 53/413
• CPC Class Codes: B65B 11/54 Wrapping by causing the wrapper to embrace one end and all sides of the contents, and closing the wrapper onto the opposite end by forming regular or irregular pleats
• CPC Class Codes: B65B 29/028 packaging infusion material into filter bags
• CPC Class Codes: B65B 29/04 Attaching, or forming and attaching, string handles or tags to tea bags
• CPC Class Codes: B65B 51/08 Applying binding material, e.g. to twisted bag necks

Abstract

The packaging apparatus for bags containing products for infusion envisages a plurality of stations located one after another along a feed line and used first to continuously cut successive individual pieces of fabric from a continuous strip of fabric, then to transform the piece of fabric from its flat configuration to a bag configuration, tubular in shape and with an open top which forms the mouth and into which a dose of product is inserted; the tubular bag is then moved to stations which cut the excess part of the mouth to size and close the mouth by tying it with a continuous thread, so as to form a closed bag, containing a single dose of product and having a projecting upper portion of thread; finally, a label is attached to the thread on each bag and the label is inserted in the bag tying zone.

Claims

1. A packaging apparatus for the production of bags for products for infusion, each of the bags including a mouth and being formed from a piece of woven fabric, in which a dose of said product is deposited;

a tying thread being wound around the mouth of the bag;

a label being attached to the thread, the label adapted for supporting and handling the bag while making an infusion, the apparatus comprising sequentially along a feed line;

a first station which feeds a continuous strip of said fabric in a flat configuration towards

a second station equipped with a transverse cutting unit adapted for cutting the strip into a series of flat pieces of fabric;

a third station, having means for transforming the pieces of fabric from the flat configuration to a bag configuration, the bag being generally tubular in shape and having an open top which forms the mouth;

the third station also comprising means for feeding a dose of the product into the bag;

a fourth station, having first means for picking up the tubular bag by a portion of the bag below the mouth, this fourth station also adapted for transferring the tubular bag to

a fifth station, having first means for cutting a predetermined portion of the open top of the tubular bag which is not held by the means for picking up the bag;

a sixth station adapted to wind and tie off the tying thread around the bag mouth forming a closed bag containing a single dose of the product, the tying thread having first and second projecting portions continuously connecting a previous and a subsequent bag;

a seventh station for feeding a label to the first projecting portion of the tying thread;

an eighth station adapted for attachment of the label at a predetermined point on the continuous thread;

the eighth station having second means for cutting the second portion of thread which extends beyond the predetermined point at which the label is attached;

wherein, the sixth station comprises a first driven tubular shaft rotatable about a vertical axis, an upper end of the shaft including a thread locating boss being vertical and parallel with said vertical axis;

the continuous thread extending from a thread feed unit and through the boss;

a second shaft opposite the first shaft having a vertical axis and supported by a first horizontal arm, movable between a thread ring formation position, in which the second shaft is coaxial with the first shaft and the boss is positioned to rotate about the second shaft to preform a portion of the thread into a ring shape, and a ring set-down position, in which the second shaft is positioned over the mouth of a bag positioned in the fourth station, so as to downwardly position and deposit the ring around the mouth of the bag.

2. The apparatus according to claim 1, wherein the eighth station includes means for attaching a seat of the label to the mouth of the bag.

3. The apparatus according to claim 2, wherein the means for attaching the label includes a fourth horizontal arm, having a free end equipped with grippers adapted for pick-up and release of the label;

said fourth arm being driven by cam means adapted to cause rototranslation of the fourth arm on a horizontal plane from a position in which the label is picked up close to the fourth station, to a label attachment position, in which the fourth arm is moved away from the fourth station to attach the label to the mouth of the bag.

4. The apparatus according to claim 1, wherein the means for transforming the piece of fabric include an open tubular element, being positioned vertically relative to the feed line;

the tubular element being supported and moved by an end of a horizontal arm attached to a support structure on the apparatus;

the tubular element being vertically and axially movable relative to a fixed, tubular internal guide and support element between a raised configuration, in which the tubular element completely surrounds the guide element, and a lowered operating configuration, in which the tubular element forms a lower extension of the guide element, the tubular element adapted for intercepting the flat piece of fabric and deforming it into a bag shape.

5. The apparatus according to claim 4, and including a vertical ejector, positioned opposite the tubular element and movable towards and away from the bag, adapted for inserting a dose of product into the bag when the tubular element is in the lowered position.

6. The apparatus according to claim 4, and including a sliding surface for supporting the piece of fabric, said surface having a hole for drawing the piece of fabric, the hole being coaxial to the tubular element;

holding means adjacent the hole adapted to clamp a portion of the bag adjacent a lower portion of the sliding surface when the tubular element is in the lowered position.

7. The apparatus according to claim 4, wherein the means for feeding a dose includes:

a product holder and dosing drum rotatable about a vertical axis;

said drum having a plurality of through-holes forming compartments which hold portions of the product evenly distributed around a circumference of the drum, a lower section of the drum being closed by a base having a single hole for the passage and discharge of the dose and being vertically positioned relative to the ejector; and

a feed hopper for said product being positioned above the drum and adapted for supplying product to the drum.

8. The apparatus according to claim 7, and further including means for evenly distributing the product inside the compartments.

9. The apparatus according to claim 7, wherein the means for evenly distributing the product includes a plurality of mixing blades, rotating about the vertical axis at a center of the drum.

10. The apparatus according to claim 4, wherein the support arm for the tubular element is movable between two end positions, towards the support structure and then away from the structure, in the end position away from the support structure the tubular element is positioned to allow the bag to be picked up by first pick-up means.

11. The apparatus according to claim 1, wherein the fourth station includes a first carousel having a vertical axis of rotation and a plurality of working zones evenly distributed around a circumference of the first carousel;

the first means for picking up including a gripper positioned in each of the working zones for clamping the bag at the portion below the mouth; and

a plurality of label seats positioned on the carousel interspersed between the grippers, each seat adapted for holding a label.

12. The apparatus according to claim 11, wherein a space between two adjacent grippers is substantially equal to a working length of the thread.

13. The apparatus according to claim 11, wherein each of the first grippers includes a body, having a pair of jaws which rotate about a vertical axis of the body;

said jaws being shaped so that when closed, they form a complementary seat which supports and houses the portion of the bag below the mouth.

14. The apparatus according to claim 11, wherein each label seat has at least one pair of vertical pins adapted to hold a continuous thread joining the bags to the labels in succession, defining a portion of an arc which copies an external circumference of the first carousel when the first carousel completes a rotation along the feed line.

15. The apparatus according to claim 11, wherein each label seat has a tab;

beneath the tab there being one end of a gripper element movable towards and away from the tab;

the base of the tab also having a groove adapted to house the continuous thread.

16. The apparatus according to claim 1, wherein the fifth station includes at least one blade supported by a structure positioned near the fourth station;

said blade being movable between a forward operating position, in which the blade intercepts the portion of the bag which forms the mouth at a predetermined height relative to the first pick-up means, and an idle position, in which the blade has moved away from the bag.

17. The apparatus according to claim 1, wherein the fifth station includes at least one pair of jaws for clamping a free end of the mouth to form a cylindrical portion of the free end positioned above the first pick-up means and movable between an idle position, in which the jaws are moved away from one another and from the mouth, and an operating position, in which the jaws are brought together to clamp the bag at a position above the first means for picking up and adapted for vertically tensioning a portion of the bag for cutting by a blade.

18. The apparatus according to claim 17, and further including an ejection unit located above the jaws for ejecting a cut portion of the bag, the ejection unit including a vacuum duct.

19. The apparatus according to claim 1, wherein the continuous thread is fed from the thread feed unit located outside the sixth station, the thread being guided and tensioned within the first tubular shaft by tensioning means located near the first tubular shaft.

20. The apparatus according to claim 1, wherein the first arm includes means for determining the set-down position for the ring;

said means including a second horizontal arm supported in a desired position by a vertical shaft attached to the apparatus, said arm having a slot at a free end adapted to partially house the second shaft.

21. The apparatus according to claim 20, wherein the second shaft includes an axially movable bell and a pick-up and release cylinder for the ring;

a lower end of the cylinder having an operating head, protruding from the bell and an opening adapted to surround the mouth, the cylinder being adapted for having the thread loop formed around an exterior thereof;

said bell being integral with the first arm, and vertically movable between several different positions, including;

a first, raised, idle position, in which the operating head is moved away from the first shaft and does not interfere with the boss;

an intermediate operating position, in which the operating head is on a horizontal plane lower than a free end of the boss, allowing the thread to be wrapped around its exterior to form the ring, and

a lowered operating position, corresponding with the ring set-down position of the first horizontal arm, in which the cavity of the operating head surrounds the mouth and allows the ring to be released onto the bag as the bell is moved down the cylinder, the bell being vertically and axially limited in travel by a limit ring located at the free end of the cylinder and being adapted to make contact with the second horizontal arm as the first horizontal arm moves towards the lowered operating position.

22. The apparatus according to claim 21, and including spring means disposed between the bell and the cylinder providing a return stroke between said bell and said cylinder when the bell returns to the raised end position.

23. The apparatus according to claim 21, wherein two tying rings are created using the continuous thread on each bag during two successive stages, one being placed over the other and locked around the mouth each time the first arm returns to the ring formation position.

24. The apparatus according to claim 23, wherein the two tying rings are overlapped in an opposite direction to a direction of generation of the loop formed by the boss.

25. The apparatus according to claim 1, wherein the seventh label feed station includes a third horizontal arm, having an end fitted with grippers adapted to pick up an individual label from a continuous strip of labels;

an other end of the third arm being attached to a third vertical shaft and adapted for movement between a pick-up position, in which the grippers are positioned at the continuous strip of labels for the pick-up and clamping of the label, and a release position, in which the grippers are turned through a defined angle and moved towards the fourth station, allowing the label to be housed in a seat.

26. The apparatus according to claim 1, wherein the eighth station comprises a second carousel rotatable about a vertical axis and in a direction concordant with a first carousel;

the second carousel being equipped with second means for picking up the bag, intersecting in a first zone of intersection with said first means for picking up and adapted to pick up the bag from the first means for picking up above the thread wound around the mouth of the bag and along a vertical axis of the bag and transfer the bag close to means for attaching the label to the mouth of the bag.

27. The apparatus according to claim 26, and including means for gluing a predetermined point of the thread to the label before the bag passes into the second carousel, the means for gluing positioned between the seventh station and the second carousel.

28. The apparatus according to claim 27, and including second means for cutting the thread after the point at which the thread is glued to the label, the second means for cutting positioned close to the gluing means and the second carousel.

29. The apparatus according to claim 27, wherein the label has a slot on one side forming, at an inner edge, a seat, the eighth station having means for attaching the label to the mouth of the bag by positioning the seat of the label over the mouth of the bag.

30. The apparatus according to claim 26, wherein the second means for picking up of the second carousel each rotate about a vertical axis and intersect a second zone of intersection with the label attaching means, when the second carousel moves after the first zone of intersection in the direction of rotation, simultaneously winding the thread around the mouth of the bag and attaching the label to the mouth of the bag.

31. The apparatus according to claim 26, and including a clutch unit adapted to activate rotation of the second pick-up means, thereby winding the thread around the bag.

32. The apparatus according to claim 31, wherein the second carousel includes an unloading zone after the second zone of intersection relative to a direction of rotation of the second carousel;

there being positioned at the unloading zone, a conveyor belt below the second carousel adapted to transfer the bags to a packaging station.

33. An apparatus for tying a mouth of a bag for products for infusion, comprising:

a frame;

a first driven tubular shaft mounted to the frame and rotatable about a vertical axis, an upper end of the shaft including a thread locating boss being vertical and parallel with said vertical axis;

a continuous thread extending from a thread feed unit and through the boss;

a second shaft opposite the first shaft having a vertical axis and supported by a first horizontal arm mounted to the frame, the second shaft movable between a thread ring formation position, in which the second shaft is coaxial with the first shaft and the boss is positioned to rotate about the second shaft to preform a portion of the thread into a ring shape, and a ring set-down position, in which the second shaft is positioned over the mouth of a bag, so as to downwardly position and deposit the ring around the mouth of the bag.

34. A method for the production of a bag for products for infusion, wherein the bag is formed in a series of stages, comprising:

a first stage, in which a dose of the product is deposited on a flat piece of fabric;

a second stage for forming the flat piece of fabric into a generally tubular bag configuration having a closed bottom end and an open top forming a bag mouth with the dose closed inside the bag;

a third stage, in which a first loop of thread is formed about an axis separate from an axis of the mouth of the bag, moved to a position above the mouth of the bag, moved downwardly over the mouth of the bag and tightened around the mouth of the bag, a second loop of thread having a same configuration as a configuration of the first loop of thread is formed about an axis separate from the axis of the mouth of the bag, moved to a position above the mouth of the bag, moved downwardly over the mouth of the bag to a position adjacent the first loop and tightened around the mouth of the bag to close the bag,

a fourth stage, in which a label is attached to an end of the thread protruding from the bag.

35. The method according to claim 34, wherein during the third stage the thread is wound around the mouth along a path which creates a clove-hitch knot.

36. The method according to claim 34, and including a sixth stage for attaching a slotted seat of the label adapted for grasping the mouth to the mouth of the bag.

37. The method according to claim 34, and including a fifth stage for winding the thread around the mouth by rotating the bag about its vertical axis parallel with the mouth.

38. The method according to claim 34, and including, before the third stage for closing the bag, a stage for cutting a free portion of the mouth, transforming this portion into a cylindrical configuration adapted to have the thread wound around it during a subsequent closing stage.