Modulated turbine cooling system

• US 6,050,079 A
• Filed: 12/24/1997
• Issued: 04/18/2000
• Est. Priority Date: 12/24/1997
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Lee, Ching-Pang, Bauer, Randall C., Durgin, George A.
• Primary Examiner(s): KIM, TAE JUN
• Application Number:
  US08/997,980
• Time in Patent Office: 846 Days
• Field of Search: 60/39.75, 60/39.83, 60/39.29, 60/39.07, 415/115, 415/116, 415/117
• US Class Current: 60/782
• CPC Class Codes: F01D 5/082 on the side of the rotor disc
• CPC Class Codes: F02C 7/125 by partial arc admission of the working fluid or by intermittent admission of working and cooling fluid

Abstract

A modulated flow transfer apparatus for transferring a fluid flow from a static element to a rotor of a gas turbine engine has an annular static inducer for accelerating the fluid flow in a substantially circumferential direction. The inducer has an annular row of identical first and second flow passages with first and second inlets respectively and outlets. First and second flow means direct first and second portions of the flow to the first and second flow passages, respectively. A valve is used for selectively modulating the second portion of the flow which together with a controller may be used for selectively preventing the second portion of flow from flowing through the second flow passages during a first cruise of engine operation and allowing substantially unrestricted flow therethrough during a takeoff mode of engine operation. The second flow means preferably includes an inducer manifold disposed between the valve and the second inlets. Exhaust ducts connect corresponding ones of the second inlets to the inducer manifold. The inducer manifold is preferably disposed inside a plenum used to feed cooling air to the first passages.

Claims

1. A modulated flow transfer apparatus for transferring a fluid flow from a static element to a rotor of a gas turbine engine, said apparatus comprising:

an annular static inducer for accelerating the fluid flow in a substantially circumferential direction;

said inducer having an annular row of identical first and second flow passages with first and second inlets respectively;

a first flow means for directing a first portion of the flow to said first inlets;

a second flow means for directing a second portion of the flow to said second inlets; and

a valve for selectively modulating said second portion of the flow.

2. An apparatus as claimed in claim 1 further comprising a controller to control said valve wherein said controller and said valve are operable for selectively preventing said second portion of flow from flowing through said second inlets during a cruise mode of engine operation and allowing substantially unrestricted flow therethrough during a takeoff mode of engine operation.

3. An apparatus as claimed in claim 1, said second flow means further comprising

an inducer manifold disposed between said valve and said second inlets;

said inducer manifold including a manifold inlet in fluid communication with said valve and a plurality of exhaust ducts; and

each one of said exhaust ducts connecting one of said second inlets to said inducer manifold.

4. An apparatus as claimed in claim 3, said first flow means further comprising an annular plenum having an intake in fluid communication with a source of the fluid flow and an exhaust means comprising said first inlets.

5. An apparatus as claimed in claim 4 wherein said inducer manifold is annular and pressure sealed against and disposed within said plenum.

6. An apparatus as claimed in claim 5 wherein said inducer manifold includes at least a first plurality of attached sectors and each one of said exhaust ducts connects a corresponding one of said second inlets to one of said sectors.

7. An apparatus as claimed in claim 6 wherein said each of said sectors has a constant sector cross-section and each annularly successive sector downstream of said manifold inlet has a cross-sectional sector area less than that of an annularly preceding sector.

8. An apparatus as claimed in claim 7 further comprising said cross-sectional sector areas having sizes such that flow through each of said second inlets is equal.

9. An apparatus as claimed in claim 8 further comprising:

said outlets being acutely angled downstream in a rotational direction of the rotor;

each of said angled outlets including an open channel; and

said channel having a back wall that is acutely angled with respect to a plane perpendicular to a centerline of the rotor.

10. An apparatus as claimed in claim 9 wherein said first and second flow means are connected in fluid flow communication to at least one source of compressor air in a compressor of the engine.

11. An apparatus as claimed in claim 9 wherein said first and second flow means are connected in fluid flow communication to a single source of compressor discharge air in a compressor of the engine.

12. An apparatus as claimed in claim 5 further comprising:

said valve located outside of an outer compressor casing of said compressor;

said second flow means including first tubing connecting a source of compressed air to said valve; and

said second flow means including second tubing connecting said valve to said inducer manifold.

13. An apparatus as claimed in claim 12, said inducer manifold further comprising

at least a first plurality of attached sectors;

each one of said plurality of exhaust ducts connecting a corresponding one of said second inlets to one of said first plurality of said sectors;

said sectors each having a constant cross-section; and

each annularly successive sector downstream of said manifold inlet has a cross-sectional sector area less than that of an annularly preceding sector.

14. An apparatus as claimed in claim 13 further comprising said cross-sectional sector areas being sized such that flow through each of said second inlets is equal.

15. An apparatus as claimed in claim 14 further comprising:

said outlets being acutely angled downstream in a rotational direction of the rotor;

each of said angled outlets including an open channel; and

said channel having a back wall that is acutely angled with respect to a plane perpendicular to a centerline of the rotor.

16. An apparatus as claimed in claim 15 wherein said first and second flow means are connected in fluid flow communication to said source of compressed air which is a source of compressor discharge air from a compressor of the engine.

17. An apparatus as claimed in claim 12 further comprising a turbo-cooler disposed between said source of compressed air and inducer manifold, said turbo-cooler comprising:

a turbo-charger controlled by said valve;

said turbo-charger having a turbo-compressor drivenly connected to an air-turbine;

said valve is a two stage valve having a first stage in air supply communication with said air-turbine and a second stage in air supply communication with said turbo-compressor; and

an intercooler disposed between said second stage and said turbo-compressor.

18. An apparatus as claimed in claim 17, said inducer manifold further comprising:

at least a first plurality of attached sectors;

each one of said exhaust ducts connecting a corresponding one of said second inlets to one of said first plurality of said sectors;

said sectors each having a constant cross-section;

each annularly successive sector downstream of said manifold inlet has a cross-sectional area less than that of an annularly preceding sector; and

said each of said sectors has a cross-sectional area sized such that flow through each of said second inlets is equal.

19. An apparatus as claimed in claim 18 further comprising:

said first and second flow means connected in fluid flow communication to said source of compressed air which is a source of compressor discharge air of a compressor of the engine; and

said air-turbine having an exhaust cooling means for supplying exhaust air from a turbine exit of said air-turbine to at least one cooled turbine element of the engine.

20. An apparatus as claimed in claim 19 further comprising:

each of said flow passages including a downstream angled outlet angled in a rotational direction of the rotor;

said angled outlet including an open channel; and

said channel having a back wall that is at a small acute angle with respect to a plane perpendicular to a centerline of the rotor.