Method and apparatus for locating coating faults on buried pipelines

• US 6,051,977 A
• Filed: 01/16/1998
• Issued: 04/18/2000
• Est. Priority Date: 01/22/1997
• Status: Expired due to Fees

• Current Assignee: JFE Engineering Corporation (JFE Holdings Incorporated)
• Original Assignee: Kawasaki Steel Corporation (JFE Holdings Incorporated)
• Inventors: Osada, Toshio, Masuda, Toshikazu, Gotoh, Shinji
• Primary Examiner(s): Do, Diep N.
• Application Number:
  US09/007,775
• Time in Patent Office: 823 Days
• Field of Search: 324/66, 324/67, 324/239, 324/326, 324/329, 324/527, 324/528, 324/529, 324/531, 324/551, 324/557, 324/700, 324/71.1, 324/71.2, 324/240
• US Class Current: 324/529
• CPC Class Codes: G01N 17/00 Investigating resistance of materials to the weather, to corrosion, or to light
• CPC Class Codes: G01N 27/205 in insulating materials

Abstract

A coating fault locating technique transmits a base electric signal from a power source to a buried metal pipe. A location of a coating fault in the buried pipe is detected by detecting a gradient of a changing magnetic field between two points spaced along the buried pipe. The gradient is detected based upon the output differential of at least one pair of search coils. The gradient is caused by a leakage of current that occurs at the coating fault. In particular, the at least one pair of search coils are provided in a mobile unit that is located above ground. The at least one pair of search coils are spaced apart from one another and have their axes arranged so as to have a low sensitivity to a magnetic field generated by the base electric signal running through the buried pipe. The at least one pair of coils are spaced apart from each other such that a line drawn between midpoints of the search coils'"'"' axes crosses a plane normal to the axis of the buried pipe. For example, the at least one pair of search coils are spaced from each other horizontally, with each coil arranged with its axis extending in a vertical plane. The data detected by the search coils in the mobile unit can be transmitted to a GPS system, which then generates a map identifying the locations of any detected coating faults.

Claims

1. A method of locating coating faults on a buried pipe, comprising the steps of:

transmitting a base electric signal from a source to the buried pipe; and

detecting a location of coating faults on the buried pipe by detecting a gradient of a changing magnetic field between two points along the buried pipe caused by a leakage of current from the coating faults based upon an output differential of at least one pair of search coils, each coil of the at least one pair of search coils arranged so that axes of the search coils are spaced from each other by a distance in a direction along a length of the buried pipe such that a line interconnecting the axes of the search coils crosses a plane orthogonal to an axis of the buried pipe.

2. The method of claim 1, wherein the detecting step includes:

arranging the axes of the search coils so as to have a low sensitivity to a magnetic field generated by the base electric signal running in the buried pipe;

moving the at least one pair of search coils along a direction of the buried pipe; and

finding a disorder of a magnetic field generated by the leakage current from the coating fault in the buried pipe by finding an output differential of the at least one pair of search coils, wherein the base electric signal is used as a reference signal to synchronously detect the output differential of the at least one pair of search coils.

3. The method of claim 2, wherein the reference signal is transmitted from the source via radiowaves to a unit that synchronously detects the output differential of the search coils.

4. The method of claim 2, wherein the reference signal is generated at a location of the search coils by detecting the base electric signal running in the buried pipe using monitor coils.

5. The method of claim 2, wherein the reference signal is generated by an additional electric signal generator that generates the reference signal to have a same frequency as the base electric signal.

6. The method of claim 2, wherein the synchronous detecting uses a 90 degree phase difference between outputs of the search coils.

7. The method of claim 1, further comprising the step of identifying locations of the coating faults on a map using a Global Positioning System.

8. An apparatus for locating coating faults on a buried pipe, comprising:

a movable carriage, at least one pair of search coils mounted on the movable carriage, the at least one pair of search coils spaced from each other in a moving direction of the movable carriage; and

a base electric signal generator that applies a base electric signal to a buried pipe, wherein the at least one pair of search coils detects a gradient of a magnetic field resulting from leakage of current through coating faults in the buried pipe.

9. The apparatus of claim 8, further comprising a pair of monitor coils mounted on the movable carriage to detect the base electric signal in the buried pipe.

10. The apparatus of claim 8, wherein axes of the at least one pair of coils are oriented so as to have a low sensitivity to a magnetic field generated by the base electric signal running in the buried pipe.

11. The apparatus of claim 8, further comprising:

a detector coupled to the at least one pair of search coils, the detector executing synchronous detection of an output differential of the at least one pair of search coils by using a reference signal that is based on the base electric signal.

12. The apparatus of claim 11, wherein the base electric signal generator includes a radiowave emitter, the detector includes a radiowave receiver, and the base electric signal is transmitted from the base electric signal generator to the detector by radiowaves.

13. The apparatus of claim 11, wherein the detector includes a pair of monitor coils that detect the base electric signal running in the buried pipe, the reference signal being based upon the detected base electric signal.

14. The apparatus of claim 11, wherein the detector includes an additional electric signal generator that generates the reference signal so as to have a same frequency as the base electric signal.

15. The apparatus of claim 8, further comprising means for visually indicating outputs of the at least one pair of search coils.

16. The apparatus of claim 15, wherein the means for visually indicating includes an oscilloscope.

17. The apparatus of claim 15, wherein the means for visually indicating includes a pen recorder.

18. The apparatus of claim 15, wherein the means for visually indicating generates a map on which the detected coating faults are identified.

19. The apparatus of claim 8, further comprising a Global Positioning System coupled to the at least one pair of search coils to generate a map on which the coating faults are identified.

20. A method of locating coating faults on a buried pipe, comprising the steps of:

supplying a base electric signal from a source to the buried pipe;

moving a movable carriage above ground in a vicinity of the buried pipe, the movable carriage including at least one pair of search coils that are spaced from each other in a movement direction of the movable carriage; and

detecting a location of coating faults on the buried pipe based on currents induced in the at least one pair of search coils by a changing magnetic field caused by a leakage of current, caused by the supplied base electric signal, from the coating faults.

21. The method of claim 20, wherein:

each search coil of the at least one pair of search coils is arranged on the movable carriage so that axes of the search coils are spaced from each other by a distance in a direction such that a line interconnecting the axes of the search coils crosses a plane orthogonal to an axis of the buried pipe, the axes being arranged so as to have a low sensitivity to a magnetic field generated by the base electric signal running in the buried pipe;

the moving step includes moving the at least one pair of search coils along a direction of the buried pipe; and

the detecting step includes finding a disorder of a magnetic field generated by the leakage current from the coating fault in the buried pipe by finding an output differential of the at least one pair of search coils, wherein the base electric signal is used as a reference signal to synchronously detect the output differential of the at least one pair of search coils.

22. The method of claim 20, further comprising the step of identifying locations of the coating faults on a map using a Global Positioning System.

23. A method of locating coating faults on a buried pipe, comprising the steps of:

detecting at least one coating fault on a buried pipe by moving a movable carriage containing a coating fault detector above ground in the vicinity of the buried pipe;

transmitting position data of a position where the at least one coating fault was located to a Global Positioning System; and

generating a map that indicates the position of the at least one coating fault using data from the Global Positioning System.

24. An apparatus for locating coating faults on a buried pipe, comprising:

a movable carriage containing a coating fault detector, the movable carriage being movable above ground in the vicinity of the buried pipe to detect coating faults in buried pipe;

means for transmitting position data of a position where the at least one coating fault was located to a Global Positioning System; and

means for generating a map that indicates the position of the at least one coating fault using data from the Global Positioning System.