Ground fault circuit interrupter

• US 6,052,266 A
• Filed: 10/01/1998
• Issued: 04/18/2000
• Est. Priority Date: 10/01/1998
• Status: Expired due to Term

• Current Assignee: Tower Manufacturing Corporation (Tower Products Incorporated)
• Original Assignee: Tower Manufacturing Corporation (Tower Products Incorporated)
• Inventors: Aromin, Victor V.
• Primary Examiner(s): Gaffin, Jeffrey
• Assistant Examiner(s): HUYNH, KIM NGOC
• Application Number:
  US09/164,491
• Time in Patent Office: 565 Days
• Field of Search: 361/42-49, 361/114, 361/115, 361/143-144, 361/160, 361/170, 361/189, 361/194
• US Class Current: 361/49
• CPC Class Codes: H01H 47/04 for holding armature in attracted position, e.g. when initial energising circuit is interrupted; for maintaining armature in attracted position, e.g. with reduced energising current with switching regulator H01H47/325
• CPC Class Codes: H02H 3/33 using summation current transformers H02H3/347 takes precedence
• CPC Class Codes: H02H 3/331 responsive to earthing of the neutral conductor H02H3/338 takes precedence
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

A ground fault circuit interrupter (GFCI) interrupts the flow of current through a pair of lines extending between a source of power and a load. The GFCI includes a circuit breaker having a switch located in one of the pair of lines. The switch has a first position in which the source of power in its associated line is not connected to the load and a second position in which the source of power in its associated line is connected to the load. A relay circuit is coupled to the switch selectively positioning the switch in either the first or second position. The relay circuit includes a solenoid which operates in either an energized or a de-energized state. The GFCI also includes a booster circuit for selectively supplying a first voltage through the switch and to the solenoid which is sufficient to cause the solenoid to switch from its de-energized state to its energized state. A power supply circuit supplies a second voltage to the solenoid which is less than the first voltage. The second voltage is sufficient to maintain the solenoid in its energized state after being initially energized by the first voltage. A latch circuit operable in first and second bi-stable states allows the solenoid to switch from its de-energized state to its energized state. A fault detecting circuit detects the presence of a fault condition in at least one of the lines and causes the latch circuit to latch in its second bi-stable state upon detection of the fault condition.

Claims

1. A ground fault circuit interrupter (GFCI) for interrupting the flow of current through a pair of lines extending between a source of power and a load, said GFCI comprising:

(a) a circuit breaker having a switch located in one of said lines, said switch having a first position in which the source of power in its associated line is not connected to the load and a second position in which the source of power in its associated line is connected to the load,

(b) a relay circuit for selectively moving and maintaining said switch in either said first position or said second position, said relay circuit including a solenoid operable in either an energized state or a de-energized state, said solenoid setting said switch in said second position when in its energized state and setting said switch in said first position when in its de-energized state, said solenoid having a coil resistance of approximately 5,000 ohms,

(c) a booster circuit for selectively supplying a first voltage to the solenoid sufficient to cause said solenoid to switch from its de-energized state to its energized state, said first voltage being supplied to said solenoid through said switch when said switch is in its first position,

(d) a power supply circuit, said power supply circuit supplying a second voltage to the solenoid, said second voltage being sufficient to maintain the solenoid in its energized state after being initially energized by the first voltage, the second voltage being less than the first voltage, the second voltage being insufficient to switch said solenoid from its de-energized state to its energized state,

(e) a latch circuit operable in first and second bi-stable states, said latch circuit allowing said solenoid to switch from its de-energized state to its energized state and remain in its energized state when in said first bi-stable state and said latch circuit causing said solenoid to switch from its energized state to its de-energized state and remain in its de-energized state when in said second bi-stable state, and

(f) a fault detecting circuit for detecting the presence of a fault condition in at least one of said lines extending between the power and the load and for causing said latch circuit to latch in its second bi-stable state upon detection of said fault condition.

2. The GFCI of claim 1 wherein said relay circuit further includes means coupled to said solenoid for selectively controlling the operation of said solenoid.

3. The GFCI of claim 2 wherein said means for selectively controlling the operation of said solenoid is a transistor.

4. The GFCI of claim 1 wherein the switch in said circuit breaker is normally in said first position.

5. The GFCI of claim 1 wherein said booster circuit allows said relay circuit to automatically move said switch to its second position upon application of power to said lines.

6. The GFCI of claim 1 wherein the first voltage is approximately 120 volts and the second voltage is approximately 28 volts, said power supply circuit including a limiting resistor for lowering the first voltage to produce the second voltage.

7. The GFCI of claim 1 further including a reset switch for manually resetting said latch circuit into said first bi-stable state after it has been placed in said second bi-stable state by said fault detecting circuit.

8. The GFCI of claim 7 wherein said latch circuit comprises a silicon controlled rectifier which is non-conducting when said latch circuit is in its first state and is conducting when said electronic latch circuit is in its second state, said fault detecting circuit causing said rectifier to turn on when said fault detecting circuit detects said fault condition.

9. The GFCI of claim 8 wherein the depression of said reset switch resets said latch circuit by shorting out said silicon controlled rectifier.

10. The GFCI of claim 8 wherein the depression of said reset switch resets said latch circuit without shorting out said silicon controlled rectifier.

11. A ground fault circuit interrupter (GFCI) for interrupting the flow of current through a pair of lines extending between a source of power and a load, said GFCI comprising:

(a) a circuit breaker having a switch located in one of said lines, said switch having a first position in which the source of power in its associated line is not connected to the load and a second position in which the source of power in its associated line is connected to the load,

(b) a relay circuit for selectively moving and maintaining said switch in either said first position or said second position, said relay circuit including a solenoid operable in either an energized state or a de-energized state and means coupled to said solenoid for controlling the state of said solenoid, said solenoid setting said switch in said second position when in its energized state and setting said switch in said first position when in its de-energized state, said solenoid having a coil resistance of approximately 5,000 ohms,

(c) a booster circuit for selectively supplying a first voltage to the solenoid sufficient to cause said solenoid to switch from its de-energized state to its energized state, said first voltage being supplied to said solenoid through said switch when said switch is in its first position,

(d) a power supply circuit, said power supply circuit supplying a second voltage to the solenoid, said second voltage being sufficient to maintain the solenoid in its energized state after being initially energized by the first voltage, the second voltage being less than the first voltage, the second voltage being insufficient to switch said solenoid from its de-energized state to its energized state, and

(e) a fault detecting circuit for detecting the presence of a fault condition in at least one of said lines extending between the power and the load and for causing said means coupled to said solenoid to switch said solenoid from its energized state to its de-energized state and remain in its de-energized state upon detection of said fault condition.

12. The GFCI of claim 11 further comprising a trip indicating circuit for visually indicating that said fault detecting circuit has detected a fault condition.

13. The GFCI of claim 11 wherein the switch in said circuit breaker is normally in said first position.

14. The GFCI of claim 13 wherein said booster circuit includes a reset button, wherein upon initial application of power to said lines, said GFCI requires the manual depression of said reset button in order for said booster circuit to cause said relay circuit to initially close said switch.

15. A ground fault circuit interrupter (GFCI) for interrupting the flow of current through a pair of lines extending between a source of power and a load, said GFCI comprising:

(a) a circuit breaker having a single-pole, double-throw switch located in one of said lines, said switch having a first position in which the source of power in its associated line is not connected to the load and a second position in which the source of power in its associated line is connected to the load,

(b) a relay circuit for selectively moving and maintaining said switch in either said first position or said second position, said relay circuit including a solenoid operable in either an energized state or a de-energized state, said solenoid setting said switch in said second position when in its energized state and setting said switch in said first position when in its de-energized state, said solenoid having a coil resistance of approximately 8,000 ohms,

(c) a power supply circuit for supplying power to said GFCI,

(d) a latch circuit operable in first and second bi-stable states, said latch circuit allowing said solenoid to switch from its de-energized state to its energized state and remain in its energized state when in said first bi-stable state and said latch circuit causing said solenoid to switch from its energized state to its de-energized state and remain in its de-energized state when in said second bi-stable state,

(e) a fault detecting circuit for detecting the presence of a fault condition in at least one of said lines extending between the power and the load and for causing said latch circuit to latch in its second bi-stable state upon detection of said fault condition, and

(f) a trip indicating circuit coupled to the first position of said switch for indicating that said fault detecting circuit has detected a fault condition.

16. The GFCI of claim 15 wherein said trip indicating circuit acoustically indicates that said fault detecting circuit has detected a fault condition.

17. The GFCI of claim 15 wherein said trip indicating circuit visually indicates that said fault detecting circuit has detected a fault condition.