Toroidal drive system for electric vehicles

• US 6,053,841 A
• Filed: 09/19/1997
• Issued: 04/25/2000
• Est. Priority Date: 09/19/1996
• Status: Expired due to Fees

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Odaka, Kenji, Orisaka, Eiji, Koide, Takeharu, Yoshii, Kinya
• Primary Examiner(s): Ta, Khoi Q.
• Application Number:
  US08/934,343
• Time in Patent Office: 949 Days
• Field of Search: 476/40, 476/41, 74/650, 475/214, 475/215, 475/216, 477/2, 477/3
• US Class Current: 476/40
• CPC Class Codes: B60K 2001/001 one motor mounted on a propulsion axle for rotating right and left wheels of this axle
• CPC Class Codes: F16H 15/38 with two members B having hollow toroid surfaces opposite to each other, the member or members A being adjustably mounted between the surfaces
• CPC Class Codes: F16H 2048/362 using a continuously variable transmission

Abstract

A drive system for an electric vehicle, which can make the number of parts as small as possible and minimize the space for arranging the parts in a direction perpendicular to the axis. Between a motor acting as a prime mover and left and right output shafts, there are interposed toroidal type continuously variable transmissions which can individually control their gear ratios and their forces for thrusting power rollers. The RPMs and torques of left and right wheels can be individually controlled, and the differential rotation between the left and right wheels can be smoothly established by the continuously variable transmissions.

Claims

1. A drive system for running an electric vehicle by transmitting a torque from an electric power mechanism for converting an electric energy into a rotating force and outputting it, to a first output shaft connected to a right-hand wheel and a second output shaft connected to a lefthand wheel, comprising:

a first input disc adapted to be rotated by the torque coming from said electric power mechanism;

a first output disc arranged to confront said first input disc in the axial direction and connected to said first output shaft;

disc-shaped first transmission rollers arranged between said first input disc and said first output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a second input disc adapted to be rotated by the torque coming from said electric power mechanism;

a second output disc arranged to confront said second input disc in the axial direction and connected to said second output shaft;

disc-shaped second transmission rollers arranged between said second input disc and said second output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a first support mechanism supporting said first transmission rollers at an inclination with respect to an orthogonal line perpendicular to said axis; and

a second support mechanism supporting said second transmission rollers at an inclination with respect to the orthogonal line perpendicular to said axis,

wherein said first output shaft and said second output shaft are arranged on the same axis as that of said electric power mechanism and at the two sides of said electric power mechanism, and

wherein said first input disc and said second input disc are arranged on the same axis as that of said electric power mechanism and at the two sides of said electric power mechanism.

2. A drive system according to claim 1,

wherein said two input discs and said two output discs have toroidal faces on their confronting faces.

3. A drive system according to claim 1,

wherein said first input disc and said second input disc include discs given an external diameter smaller than that of said first output disc and said second output disc and made half-toroidal on their faces confronting the two output discs.

4. A drive system for running an electric vehicle by transmitting a torque from an electric power mechanism for converting an electric energy into a rotating force and outputting it, to a first output shaft connected to a right-hand wheel and a second output shaft connected to a lefthand wheel, comprising:

a first input disc adapted to be rotated by the torque coming from said electric power mechanism;

a first output disc arranged to confront said first input disc in the axial direction and connected to said first output shaft;

disc-shaped first transmission rollers arranged between said first input disc and said first output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a second input disc adapted to be rotated by the torque coming from said electric power mechanism;

a second output disc arranged to confront said second input disc in the axial direction and connected to said second output shaft;

disc-shaped second transmission rollers arranged between said second input disc and said second output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a first support mechanism supporting said first transmission rollers at an inclination with respect to an orthogonal line perpendicular to said axis; and

a second support mechanism supporting said second transmission rollers at an inclination with respect to the orthogonal line perpendicular to said axis,

wherein said electric power mechanism includes a motor having a rotor arranged on the same axis as that of said first and second output shafts, and a stator arranged around the outer circumference of said rotor and wound thereon with a coil in a state to protrude in the axial direction,

wherein said first input disc and said second input disc are separately arranged at the two axial sides of said motor, and

wherein said first input disc and said second input disc are on the rotor arranged in the inner circumference of said coil.

5. A drive system according to claim 4,

wherein said two input discs and said two output discs have toroidal faces on their confronting faces.

6. A drive system for running an electric vehicle by transmitting a torque from an electric power mechanism for converting an electric energy into a rotating force and outputting it, to a first output shaft connected to a right-hand wheel and a second output shaft connected to a lefthand wheel, comprising:

a first input disc adapted to be rotated by the torque coming from said electric power mechanism;

a first output disc arranged to confront said first input disc in the axial direction and connected to said first output shaft;

disc-shaped first transmission rollers arranged between said first input disc and said first output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a second input disc adapted to be rotated by the torque coming from said electric power mechanism;

a second output disc arranged to confront said second input disc in the axial direction and connected to said second output shaft;

disc-shaped second transmission rollers arranged between said second input disc and said second output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a first support mechanism supporting said first transmission rollers at an inclination with respect to an orthogonal line perpendicular to said axis;

a second support mechanism supporting said second transmission rollers at an inclination with respect to the orthogonal line perpendicular to said axis;

an output control means for controlling the output of said electric power mechanism; and

a first inclination angle control mechanism for controlling the angles of inclination of said first transmission rollers and said second transmission rollers with respect to said orthogonal line on the basis of the control state of said output control means.

7. A drive system according to claim 6,

wherein said output control means includes:

an accelerator pedal; and

means for augmenting the output of said electric power mechanism in response to the depression of said accelerator pedal.

8. A drive system according to claim 6,

wherein said output control means includes means electrically controlled for augmenting the output of said electric power mechanism.

9. A drive system according to claim 6,

wherein said two input discs and said two output discs have toroidal faces on their confronting faces.

10. A drive system for running an electric vehicle by transmitting a torque from an electric power mechanism for converting an electric energy into a rotating force and outputting it, to a first output shaft connected to a right-hand wheel and a second output shaft connected to a lefthand wheel, comprising:

a first input disc adapted to be rotated by the torque coming from said electric power mechanism;

a first output disc arranged to confront said first input disc in the axial direction and connected to said first output shaft;

disc-shaped first transmission rollers arranged between said first input disc and said first output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a second input disc adapted to be rotated by the torque coming from said electric power mechanism;

a second output disc arranged to confront said second input disc in the axial direction and connected to said second output shaft;

disc-shaped second transmission rollers arranged between said second input disc and said second output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a first support mechanism supporting said first transmission rollers at an inclination with respect to an orthogonal line perpendicular to said axis;

a second support mechanism supporting said second transmission rollers at an inclination with respect to the orthogonal line perpendicular to said axis;

a steering angle sensor for detecting a steering angle;

a vehicle speed sensor for detecting a vehicle speed; and

a second inclination angle control mechanism for controlling the inclination angles of said first transmission rollers and said second transmission rollers on the basis of said steering angle and said vehicle speed.

11. A drive system according to claim 10

wherein said two input discs and said two output discs have toroidal faces on their confronting faces.

12. A drive system for running an electric vehicle by transmitting a torque from an electric power mechanism for converting an electric energy into a rotating force and outputting it, to a first output shaft connected to a right-hand wheel and a second output shaft connected to a lefthand wheel, comprising:

a first input disc adapted to be rotated by the torque coming from said electric power mechanism;

a first output disc arranged to confront said first input disc in the axial direction and connected to said first output shaft;

disc-shaped first transmission rollers arranged between said first input disc and said first output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a second input disc adapted to be rotated by the torque coming from said electric power mechanism;

a second output disc arranged to confront said second input disc in the axial direction and connected to said second output shaft;

disc-shaped second transmission rollers arranged between said second input disc and said second output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a first support mechanism supporting said first transmission rollers at an inclination with respect to an orthogonal line perpendicular to said axis;

a second support mechanism supporting said second transmission rollers at an inclination with respect to the orthogonal line perpendicular to said axis; and

an accommodation chamber accommodating said electric power mechanism liquid-tight.

13. A drive system according to claim 12,

wherein said two input discs and said two output discs have toroidal faces on their confronting faces.

14. A drive system for running an electric vehicle by transmitting a torque from an electric power mechanism for converting an electric energy into a rotating force and outputting it, to a first output shaft connected to a right-hand wheel and a second output shaft connected to a lefthand wheel, comprising:

a first input disc adapted to be rotated by the torque coming from said electric power mechanism;

a first output disc arranged to confront said first input disc in the axial direction and connected to said first output shaft;

disc-shaped first transmission rollers arranged between said first input disc and said first output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a second input disc adapted to be rotated by the torque coming from said electric power mechanism;

a second output disc arranged to confront said second input disc in the axial direction and connected to said second output shaft;

disc-shaped second transmission rollers arranged between said second input disc and said second output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a first support mechanism supporting said first transmission rollers at an inclination with respect to an orthogonal line perpendicular to said axis; and

a second support mechanism supporting said second transmission rollers at an inclination with respect to the orthogonal line perpendicular to said axis,

wherein said electric power mechanism includes a first rotor integrated with a first rotary shaft connected to said first output shaft;

a first stator arranged around the outer circumference of said first rotor for establishing an electromagnetic force to rotate said first rotor;

a second rotor integrated with a second rotary shaft connected to said second output shaft and arranged on the same axis as that of said first rotary shaft;

a second stator arranged around the outer circumference of said second rotor for establishing an electromagnetic force to rotate said second rotor; and

a bearing for fitting and supporting the end portions of said first rotary shaft and said second rotary shaft rotatably.

15. A drive system according to claim 14,

wherein said two input discs and said two output discs have toroidal faces on their confronting faces.

16. A drive system for running an electric vehicle by transmitting a torque from an electric power mechanism for converting an electric energy into a rotating force and outputting it, to a first output shaft connected to a right-hand wheel and a second output shaft connected to a lefthand wheel, comprising:

a first input disc adapted to be rotated by the torque coming from said electric power mechanism;

a first output disc arranged to confront said first input disc in the axial direction and connected to said first output shaft;

disc-shaped first transmission rollers arranged between said first input disc and said first output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a second input disc adapted to be rotated by the torque coming from said electric power mechanism;

a second output disc arranged to confront said second input disc in the axial direction and connected to said second output shaft;

disc-shaped second transmission rollers arranged between said second input disc and said second output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a first support mechanism supporting said first transmission rollers at an inclination with respect to an orthogonal line perpendicular to said axis; and

a second support mechanism supporting said second transmission rollers at an inclination with respect to the orthogonal line perpendicular to said axis,

wherein said electric power mechanism includes a first rotor integrated with a first rotary shaft connected to said first output shaft;

a second rotor integrated with a second rotary shaft connected to said second output shaft and arranged on the same axis as that of said first rotary shaft;

a stator arranged around the outer circumferences of said first rotor and said second rotor for establishing an electromagnetic force to rotate said first rotor and said second rotor; and

a bearing for fitting and supporting the end portions of said first rotary shaft and said second rotary shaft rotatably.

17. A drive system according to claim 16,

wherein said two input discs and said two output discs have toroidal faces on their confronting faces.

18. A drive system for running an electric vehicle by transmitting a torque from an electric power mechanism for converting an electric energy into a rotating force and outputting it, to a first output shaft connected to a right-hand wheel and a second output shaft connected to a lefthand wheel, comprising:

a first input disc adapted to be rotated by the torque coming from said electric power mechanism;

a first output disc arranged to confront said first input disc in the axial direction and connected to said first output shaft;

disc-shaped first transmission rollers arranged between said first input disc and said first output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a second input disc adapted to be rotated by the torque coming from said electric power mechanism;

a second output disc arranged to confront said second input disc in the axial direction and connected to said second output shaft;

disc-shaped second transmission rollers arranged between said second input disc and said second output disc for transmitting the torque inbetween while having their outer circumferences contacting with the confronting faces of the two discs and for inclining to change the radius of the contact points from the center axis of rotation of said two discs;

a first support mechanism supporting said first transmission rollers at an inclination with respect to an orthogonal line perpendicular to said axis;

a second support mechanism supporting said second transmission rollers at an inclination with respect to the orthogonal line perpendicular to said axis,

an oil pressure chamber for thrusting either said first input disc or said first output disc in a direction to bring them close to each other; and

an oil pressure chamber for thrusting either said second input disc or said second output disc in a direction to bring them close to each other.

19. A drive system according to claim 18, further comprising:

an elastic member arranged in each of said oil pressure chambers for thrusting either of said discs elastically.

20. A drive system according to claim 19,

wherein said elastic member includes a washer.

21. A drive system according to claim 18,

wherein said two input discs and said two output discs have toroidal faces on their confronting faces.