Capacitive reusable electrosurgical return electrode

• US 6,053,910 A
• Filed: 10/30/1996
• Issued: 04/25/2000
• Est. Priority Date: 10/30/1996
• Status: Expired due to Term

• Current Assignee: Megadyne Medical Products Incorporated (Johnson & Johnson)
• Original Assignee: Megadyne Medical Products Incorporated (Johnson & Johnson)
• Inventors: Fleenor, Richard P.
• Primary Examiner(s): COHEN, LEE S
• Application Number:
  US08/741,469
• Time in Patent Office: 1,273 Days
• Field of Search: 606/32, 606/35, 606/39, 607/152
• US Class Current: 606/32
• CPC Class Codes: A61B 18/16 Indifferent or passive electrodes for grounding

Abstract

A reusable electrosurgical return electrode pad for use with electrosurgery. In one embodiment it includes a presentation or working surface area lying in the range of from about 11 to about 1,500 square inches. In another the working surface is at least as large as that of a projection of about half of the profile of the trunk of a patient. In yet another, it includes a working surface area at least as large as that of a projection of the profile of both the trunk and legs of a patient. It is adapted for disposition on the working surface of an operating table or dentist'"'"'s chair immediately underlying a patient during electrosurgery. By presenting a very large surface area, the need for direct contact or contact through conducting jells is eliminated; through employment of washable surface areas, it is made readily cleanable and reusable; and through the inclusion of capacitive coupling and selection of impedance characteristics for the materials and geometries, it is made self-limiting as to current density and temperature rise so as to prevent patient trauma. An optional sleeve is provided for cooperative use with the electrode.

Claims

1. A reusable electrosurgical return electrode comprising:

(a) a first thin layer of electrically-conductive material, said first thin layer having a major surface and having connection means for making electrical connection to said first layer;

(b) a second thin layer of electrically insulating dielectric material contacting and overlying essentially all of said major surface of said first thin layer thereby to form a sandwich of said first and said second thin layers, said second thin layer having an exterior upper major surface including an exterior working surface adapted for disposition immediately adjacent at least a major part of the trunk region of a patient positioned for electrosurgery, wherein said area of said exterior working surface is substantially equal to or greater than the projected area of the entire body of said patient.

2. A reusable electrosurgical return electrode according to claim 1 wherein said area of said exterior working surface is at least substantially equal to the projected area of the entire body of said patient.

3. A reusable electrosurgical return electrode according to claim 1 wherein said area of said exterior working surface is sufficient to substantially cover an operating table adapted for supporting a patient when said patient is in a horizontal position.

4. In combination, a reusable electrosurgical return electrode comprising:

(a) a first thin layer of electrically-conductive material, said first thin layer having a major surface and having connection means for making electrical connection to said first layer;

(b) a second thin layer of electrically insulating dielectric material contacting and overlying essentially all of said major surface of said first thin layer thereby to form a sandwich of said first and said second thin layers, said second thin layer having an exterior upper major surface including an exterior working surface adapted for disposition immediately adjacent at least a major part of the trunk region of a patient positioned for electrosurgery, wherein said area of said exterior working surface is at least substantially equal to the projected area of the entire body of said patient and an insulating sleeve substantially covering said exterior upper major surface.

5. The combination of a reusable electrosurgical return electrode and insulating sleeve according to claim 4 in further combination with said operating table.

6. In combination, a reusable electrosurgical return electrode comprising:

(a) a first thin layer of electrically-conductive material, said first thin layer having a major surface and having connection means for making electrical connection to said first layer;

(b) a second thin layer of electrically insulating dielectric material contacting and overlyings essentially all of said major surface of said first thin layer thereby to form a sandwich of said first and said second thin layers, said second thin layer having an exterior upper major surface including an exterior working surface adapted for disposition immediately adjacent at least a major part of the trunk region of a patient positioned for electrosurgery, said exterior working surface having at least 11 square inches and an insulating sleeve substantially covering said exterior upper major surface.

7. A reusable electrosurgical return electrode comprising a sheet of material having:

(a) a principal layer of predetermined limited electrical conductivity, said principal layer having an upper major surface;

(b) a layer of dielectric material contacting and overlying said principal layer;

(c) connecting means for making electrical connection to said sheet;

(d) a working surface on said major surface adapted for disposition immediately adjacent the trunk region of a patient positioned for electrosurgery, said working surface having an area equal to or greater than one-half the projected area of said trunk region of said patient; and

(e) self-limiting means including said predetermined limited electrical conductivity and capacitive reactance of said dielectric layer for limiting density of electrosurgical current flowing through said electrode to less than 100 milliamperes per square inch of said working surface area.

8. A reusable electrosurgical return electrode according to claim 7 wherein capacitive reactance exhibited by said dielectric layer lies in a range of from one ohm to 250 ohms per square inch of said working surface.

9. A reusable electrosurgical return electrode according to claim 7 wherein effective resistance presented by said sheet of predetermined limited electrical conductivity lies in a range of from about one to about 250 ohms for each square inch of said working surface area.

10. A reusable electrosurgical return electrode according to claim 7 wherein said self-limiting means includes means for limiting temperature rise of patient tissue in registration with said electrode to 6 degrees Celsius when current is flowing through said electrode during a surgical procedure.

11. A reusable electrosurgical return electrode according to claim 7 wherein said capacitive reactance of said dielectric layer lies in a range of from about one ohm to about 250 ohms for each square inch of working surface area and wherein said self-limiting means includes means for limiting temperature rise of patient tissue in registration with said electrode to 6 degrees Celsius when current is flowing through said electrode during a surgical procedure.

12. In combination, a reusable electrosurgical return electrode according to claim 7 and means including an electrosurgical instrument in operating deployment, wherein said self-limiting means includes means for noticeably reducing effectiveness of said electrosurgical instrument when said density of said electrosurgical current flowing through said electrode rises to approach a predetermined level.