Magnetic power transmission coupling

• US 6,054,788 A
• Filed: 08/12/1998
• Issued: 04/25/2000
• Est. Priority Date: 08/12/1998
• Status: Expired due to Term

• Current Assignee: Baldor Electric Company (ABB Limited)
• Original Assignee: Reliance Electric Industrial Company (ABB Limited)
• Inventors: Driscoll, David, Dombrovski, Viatcheslav, Tirumalai, Suresh, Goldberg, Ira
• Primary Examiner(s): LABALLE, CLAYTON E
• Application Number:
  US09/133,147
• Time in Patent Office: 622 Days
• Field of Search: 310/103, 310/105, 310/75 D
• US Class Current: 310/103
• CPC Class Codes: H02K 49/00 Dynamo-electric clutches; Dynamo-electric brakes
• CPC Class Codes: H02K 49/02 of the asynchronous induction type
• CPC Class Codes: H02K 49/108 with an axial air gap

Abstract

A magnetic coupling is provided having a first shaft and a second shaft. A plurality of first magnets is in rotationally driving engagement with the first shaft and defines alternating polarity magnetic surfaces. A plurality of second magnets is in rotationally driving engagement with the second shaft and defines alternating polarity magnetic surfaces. The first and second magnet surfaces are separated by a gap so that rotation of one of the first magnets and second magnets urges synchronous rotation of the other. An electrically conductive member is in rotationally driving engagement with the second shaft and is disposed proximate to the first magnet surfaces so that rotation of the conductive member or the first magnets relative to the other induces electric current in the conductive member and urges asynchronous rotation of the other of the conductive member and the first magnets in the same rotational direction.

Claims

1. A magnetic coupling, said coupling comprising:

a first shaft;

a plurality of first magnets in rotationally driving engagement with said first shaft and defining surfaces disposed in alternating polarity annularly about and concentrically with said first shaft;

a second shaft;

a plurality of second magnets in rotationally driving engagement with said second shaft and defining surfaces disposed in alternating polarity annularly about and concentrically with said second shaft, said second magnet surfaces being separated from said first magnet surfaces by a gap so that rotation of one of said first magnets and said second magnets about the axis of the respective said first shaft and said second shaft urges synchronous rotation of the other of said first magnets and said second magnets about the axis of the respective said first shaft and said second shaft; and

an electrically conductive member in rotationally driving engagement with said second shaft, said conductive member disposed proximate to said surfaces of said first magnets so that rotation of one of said conductive member and said first magnets relative to the other of said conductive member and said first magnets induces electric current in said conductive member and urges asynchronous rotation of said other of said conductive member and said first magnets in the same rotational direction wherein said conductive member includes

a first annular ring disposed concentrically with said second magnet surfaces,

a second annular ring disposed concentrically with said first annular ring between said first annular ring and said second magnets, and

at least one cross member electrically connecting said first annular ring and said second annular ring.

2. The magnetic coupling as in claim 1, wherein said first shaft is axially aligned with said second shaft and wherein said magnetic coupling includes a first rotor rotationally fixed to said first shaft and a second rotor rotationally fixed to said second shaft.

3. The magnetic coupling as in claim 2, wherein each of said first rotor and said second rotor includes a transverse face, wherein said first rotor transverse face is axially spaced from said second rotor transverse face with respect to the axis of said first shaft and said second shaft, and wherein said first magnets and said second magnets are respectively disposed on said first rotor and said second rotor so that said first magnet surfaces and said second magnet surfaces are axially spaced from each other by said gap.

4. The magnetic coupling as in claim 1, wherein said first magnet surfaces oppose both said second magnet surfaces and said conductive member directly across said gap.

5. The magnetic coupling as in claim 1, including a plurality of said cross members.

6. The magnetic coupling as in claim 5, wherein said cross members are disposed at said gap.

7. The magnetic coupling as in claim 1, wherein the conductive member comprises a non-magnetic material that becomes diamagnetic upon application of a changing magnetic field.

8. The magnetic coupling as in claim 7, wherein the non-magnetic material is copper.

9. The magnetic coupling as in claim 7, wherein the non-magnetic material is aluminum.

10. A magnetic coupling, said coupling comprising:

a first shaft;

a plurality of first magnets in rotationally driving engagement with said first shaft and defining surfaces disposed in alternating polarity annularly about and concentrically with said first shaft;

a second shaft;

a plurality of second magnets in rotationally driving engagement with said second shaft and defining surfaces disposed in alternating polarity annularly about and concentrically with said second shaft, said second magnet surfaces being separated from said first magnet surfaces by a gap so that rotation of one of said first magnets and said second magnets about the axis of the respective said first shaft and said second shaft urges synchronous rotation of the other of said first magnets and said second magnets about the axis of the respective said first shaft and said second shaft;

an electrically conductive member in rotationally driving engagement with said second shaft, said conductive member disposed proximate to said surfaces of said first magnets so that rotation of one of said conductive member and said first magnets relative to the other of said conductive member and said first magnets induces electric current in said conductive member and urges asynchronous rotation of said other of said conductive member and said first magnets in the same rotational direction,

wherein said conductive member includes

a first annular ring disposed concentrically with said second magnet surfaces, and

a second annular ring disposed concentrically with said second magnet surfaces; and

a third annular ring made of a soft magnetic material and disposed between said first annular ring and said second annular ring.

11. The magnetic coupling as in claim 10, wherein said soft magnetic material includes a plurality of channels in which a plurality of cross members electrically connecting said first annular ring and said second annular ring are disposed.

12. The magnetic coupling as in claim 11, wherein said channels open to said gap so that said cross members are exposed at said gap.

13. The magnetic coupling as in claim 10, wherein said soft magnetic material includes steel.

14. A magnetic coupling, said coupling comprising:

a first shaft;

a plurality of first permanent magnets in rotationally driving engagement with said first shaft and defining surfaces disposed in alternating polarity annularly about and concentrically with said first shaft;

a second shaft;

a plurality of second permanent magnets in rotationally driving engagement with said second shaft and defining surfaces disposed in alternating polarity annularly about and concentrically with said second shaft, said second magnet surfaces being separated from said first magnet surfaces radially by a gap so that rotation of one of said first magnets and said second magnets about the axis of the respective said first shaft and said second shaft urges synchronous rotation of the other of said first magnets and said second magnets about the axis of the respective said first shaft and said second shaft;

a plurality of first electrically conductive members in rotationally driving engagement with said first shaft, wherein respective said first conductive members are disposed between adjacent said first magnet surfaces of a plurality of pairs of said adjacent first magnet surfaces so that rotation of said first conductive members relative to said second magnets induces asynchronous rotation of said first conductive members and said second magnets in the same rotational direction; and

a plurality of second electrically conductive members in rotationally driving engagement with said second shaft, wherein respective said second conductive members are disposed between adjacent said second magnet surfaces of a plurality of pairs of said adjacent second magnet surfaces so that rotation of said second conductive members relative to said first magnets induces asynchronous rotation of said second conductive members and said first magnets in the same rotational direction.

15. The magnetic coupling as in claim 14, wherein one of said first rotor and said second rotor includes an outer circumferential surface, wherein the other of said first rotor and said second rotor includes an enclosed inner circumferential surface spaced radially outward from said outer circumferential surface with respect to the axis of said first shaft and said second shaft, and wherein said first magnets and said second magnets are respectively disposed on said circumferential surfaces of said first rotor and said second rotor so that said first magnet surfaces and said second magnet surfaces are radially spaced from each other by said gap.

16. The magnetic coupling as in claim 14, wherein each said second magnet is generally U-shaped, having a cross member and two side members extending from said cross member, wherein each said side member defines a said second magnet surface at a distal end of said side member, and wherein a said conductive member is disposed between said side members.

17. The magnetic coupling as in claim 16, wherein said cross member is comprised of a hard magnetic material.

18. The magnetic coupling as in claim 17, wherein at least one said side member is comprised of a soft magnetic material.

19. The magnetic coupling as in claim 18, wherein said soft magnetic material is steel.

20. The magnetic coupling as in claim 17, wherein said cross-member includes a ceramic magnet.

21. The magnetic coupling as in claim 16, wherein a group of said second magnets is disposed so that adjacent said second magnets of said group share a common said side member.

22. The magnetic coupling as in claim 21, including a plurality of said groups in spaced apart relation about the axis of said second shaft.

23. The magnetic coupling as in claim 16, wherein at least one of said side members is comprised of a hard magnetic material.

24. The magnetic coupling as in claim 23, wherein said cross member is comprised of a soft magnetic material.

25. The magnetic coupling as in claim 23, wherein one of said side members is comprised of said hard magnetic material and the other of said side members is comprised of a soft magnetic material.

26. The magnet as in claim 23, wherein said at least one side member includes a rare earth magnet.

29. The magnetic coupling as in claim 22, wherein said channels open to said gap so that said cross members are exposed at said gap.

27. A magnetic coupling, said coupling comprising:

a first shaft;

a plurality of magnets in rotationally driving engagement with said first shaft and defining surfaces disposed in alternating polarity annularly about and concentrically with said first shaft;

a second shaft; and

an electrically conductive member in rotationally driving engagement with said second shaft, said conductive member disposed proximate to said surfaces of said magnets so that rotation of one of said conductive member and said magnets relative to the other of said conductive member and said magnets induces electric current in said conductive member and urges asynchronous rotation of said other of said conductive member and said magnets in the same rotational direction,

wherein said conductive member includes

a first annular ring disposed concentrically with said second shaft,

a second annular ring disposed concentrically with said first annular ring between said first annular ring and said magnets, and

a plurality of cross members electrically connecting said first annular ring and said second annular ring.

28. The magnetic coupling as in claim 27, including a soft magnetic material disposed between said first annular ring and said second annular ring, wherein said soft magnetic material includes a plurality of channels in which respective said cross members are disposed.

31. The magnetic coupling as in claim 28, wherein said cross members are disposed at said gap.

32. The magnetic coupling as in claim 28, including a soft magnetic material disposed between said annular ring and said second annular ring.

33. The magnetic coupling as in claim 32, wherein said soft magnetic material includes a plurality of channels in which said cross members are disposed.

34. The magnetic coupling as in claim 33, wherein said channels open to said gap so that said cross members are exposed at said gap.

30. A magnetic coupling, said coupling comprising:

a first shaft;

a first rotor in rotationally driving engagement with said first shaft;

a plurality of first magnets disposed on said first rotor and defining surfaces disposed in alternating polarity annularly about and concentrically with said first shaft;

a second shaft;

a second rotor in rotationally driving engagement with said second shaft;

a plurality of second magnets disposed on said second rotor and defining surfaces disposed in alternating polarity annularly about and concentrically with said second shaft, said second magnet surfaces being separated from said first magnet surfaces by a gap so that rotation of one of said first rotor and said second rotor about the axis of the respective said first shaft and said second shaft urges synchronous rotation of the other of said first rotor and said second rotor about the axis of the respective said first shaft and said second shaft;

a first electrically conductive annular ring disposed on said second rotor concentrically with said second magnets and proximate to said surfaces of said first magnets so that rotation of one of said first rotor and said second rotor relative to the other of said first rotor and said second rotor induces electric current in said annular ring and urges asynchronous rotation of said other of said first rotor and said second rotor in the same rotational direction;

a second said annular ring disposed on said second rotor concentrically with said first annular ring between said first annular ring and said second magnets; and

a plurality of cross-members electrically connecting said first annular ring and said second annular ring.

35. A magnetic coupling, said coupling comprising:

a first shaft;

a first rotor in rotationally driving engagement with said first shaft;

a plurality of first permanent magnets disposed on said first rotor and defining surfaces disposed in alternating polarity annularly about and concentrically with said first shaft;

a second shaft;

a second rotor in rotationally driving engagement with said second shaft;

a plurality of second permanent magnets disposed on said second rotor radially outward of said first magnets and defining surfaces disposed in alternating polarity annularly about and concentrically with said second shaft, said second magnet surfaces being separated from said first magnet surfaces by a gap so that rotation of one of said first rotor and said second rotor about the axis of the respective said first shaft and said second shaft urges synchronous rotation of the other of said first rotor and said second rotor about the axis of the respective said first shaft and said second shaft;

a plurality of first electrically conductive members disposed on said first rotor between adjacent said first magnet surfaces of a plurality of pairs of said adjacent first magnet surfaces and proximate to said second magnet surfaces so that rotation of one of said first rotor and said second rotor relative to the other of said first rotor and said second rotor induces electric current in said first conductive members and urges asynchronous rotation of said other of said first rotor and said second rotor in the same rotational direction; and

a plurality of second electrically conductive members, respective said second conductive members disposed on said second rotor between adjacent said second magnet surfaces of a plurality of pairs of said adjacent second magnet surfaces and proximate to said surfaces of said first magnets so that rotation of one of said first rotor and said second rotor relative to the other of said first rotor and said second rotor induces electric current in said second conductive members and urges asynchronous rotation of said other of said first rotor and said second rotor in the same rotational direction.

36. The magnetic coupling as in claim 35, wherein each said second magnet is generally U-shaped, having a cross member and two side members extending from said cross member, wherein each said side member defines a said second magnet surface at a distal end of said side member, and wherein a said second conductive member is disposed between said side members.

37. The magnetic coupling as in claim 36, wherein said cross member is comprised of a hard magnetic material.

38. The magnetic coupling as in claim 37, wherein at least one said side member is comprised of a soft magnetic material.

39. The magnetic coupling as in claim 36, wherein a group of said second magnets is disposed so that adjacent said second magnets of said group share a common said side member.

40. The magnetic coupling as in claim 36, wherein at least one of said side members is comprised of a hard magnetic material.

41. The magnetic coupling as in claim 40, wherein one of said side members is comprised of said hard magnetic material and the other of said side members is comprised of a soft magnetic material.

42. A magnetic coupling, said coupling comprising:

a first shaft;

a first rotor in rotationally driving engagement with said first shaft;

a plurality of first magnets disposed on said first rotor and defining surfaces disposed in alternating polarity annularly about and concentrically with said first shaft;

a second shaft;

a second rotor in rotationally driving engagement with said second shaft;

a plurality of second magnets disposed on said second rotor and defining surfaces disposed in alternating polarity annularly about and concentrically with said second shaft, said second magnet surfaces being separated from said first magnet surfaces by a gap so that rotation of one of said first rotor and said second rotor about the axis of the respective said first shaft and said second shaft urges synchronous rotation of the other of said first rotor and said second rotor about the axis of the respective said first shaft and said second shaft;

an electrically conductive member disposed on said second rotor concentrically with said second magnets and proximate to said surfaces of said first magnets so that rotation of one of said first rotor and said second rotor relative to the other of said first rotor and said second rotor induces electric current in said conductive and urges asynchronous rotation of said other of said first rotor and said second rotor in the same rotational direction, said electrically conductive member including

a first annular ring,

a second annular ring, and

a plurality of cross members electrically connecting said first annular ring and said second annular ring; and

a soft magnetic material disposed between said first annular ring and said second annular ring and defining channels therein in which said cross members are disposed, said channels being open to said gap so that said cross members are exposed at said gap,

wherein said first magnet surfaces oppose both said second magnet surfaces and said cross members directly across said gap.