Verification of fan operation

• US 6,054,823 A
• Filed: 05/19/1998
• Issued: 04/25/2000
• Est. Priority Date: 05/19/1998
• Status: Expired due to Term

• Current Assignee: Microchip Technology Incorporated
• Original Assignee: TelCom Semiconductor, Inc. (Microchip Technology Incorporated)
• Inventors: Nguyen, Chuong, Tasdighi, Ali, Collings, Jerry, Alfano, Donald E., Judkins, Joseph James III, Huynh, Quoi V., Ngo, Sang T.
• Primary Examiner(s): Masih, Karen
• Application Number:
  US09/081,309
• Time in Patent Office: 707 Days
• Field of Search: 318/439, 318/138, 318/254, 318/800, 318/600
• US Class Current: 318/400.04
• CPC Class Codes: F04D 27/008 Stop safety or alarm devices, e.g. stop-and-go control; Disposition of check-valves
• CPC Class Codes: H02H 7/093 against increase beyond, or decrease below, a predetermined level of rotational speed centrifugal switches H01H35/10

Abstract

An apparatus for sensing the rotation of a brushless DC fan includes the fan and a sense/driver circuit and a capacitance. The sense/driver circuit is coupled to the fan to receive a sense input signal including a fluctuating electrical effect caused by fan commutation events. The sense/driver circuit processes the sense input signal to generate a sense output signal indicative of fan operation. The sense/driver circuit includes an integrated circuit. The integrated circuit includes a sense input pin, a ground return pin, a driver circuit, an integrated filter portion, a filter pin and a level detecting circuit. The capacitance is coupled to the filter pin to provide a filter with the integrated filter portion. The driver circuit includes a control terminal, a first current handling terminal coupled to the sense input pin and a second current handling terminal coupled to provide a ground return pat. The integrated filter portion includes a filter input coupled to at least one of the first and second current handling terminals of the driver circuit, and a filter output for providing a filter output signal to the level detecting circuit. The level detecting circuit generates the sense output signal from the filter output signal. The filter derives the filter output signal indicative of the fan commutation events responsive to receiving a signal at the sense input pin.

Claims

1. An apparatus for sensing the rotation of a brushless DC fan motor, the apparatus comprising:

a fan;

a sense/driver circuit coupled to the fan to receive a sense input signal, the sense input signal including a fluctuating electrical effect caused by fan commutation events, the sense/driver circuit processing the sense input signal to generate a sense output signal from the electrical effect, the sense output signal being indicative of fan operation, the sense/driver circuit including an integrated circuit, the integrated circuit including

a sense input pin, the sense input pin being coupled to receive the sense input signal;

a ground return pin, the ground return pin being coupled to a ground reference potential;

a driver circuit, the driver circuit opening and closing a circuit to connect and disconnect power to the fan, the driver circuit including a control terminal and first and second current handling terminals, the first current handling terminal being coupled to the sense input pin, the second current handling terminal being coupled to provide a ground return path via the ground return pin;

an integrated filter portion, the integrated filter portion including a filter input coupled to one of the first and second current handling terminals of the driver circuit, the integrated filter portion including a filter output for providing a filter output signal;

a filter pin coupled to the integrated filter portion; and

a level detecting circuit, the level detecting circuit having an input coupled to receive the filter output signal, the level detecting circuit generating the sense output signal from the filter output signal; and

a capacitance, the capacitance coupled to the filter pin, the integrated filter portion and the capacitance comprising a filter, the filter deriving the filter output signal responsive to receiving a signal at the sense input pin, the filter output signal being indicative of the fan commutation events.

2. The apparatus of claim 1, wherein the driver circuit includes a driver transistor, the driver transistor including the control terminal and the first and second current handling terminals.

3. The apparatus of claim 2, the ground return path comprises:

a current sensing resistance, the current sensing resistance having a first terminal being coupled to the second current handling terminal and a second terminal being coupled to the ground return pin.

4. The apparatus of claim 1, the ground return path comprises:

a current sensing resistance on the integrated circuit, the current sensing resistance having a first terminal being coupled to the second current handling terminal and a second terminal being coupled to the ground return pin.

5. The apparatus of claim 1, wherein The level detecting circuit comprises:

an operational amplifier, the operational amplifier having an input coupled to receive the filter output signal, the operational amplifier generating the sense output signal from the filter output signal.

6. The apparatus of claim 1, wherein the level detecting circuit comprises:

a comparator, the comparator having a first input coupled to receive the filter output signal and a second input coupled to receive the sense input signal, the operational amplifier generating the sense output signal from the filter output signal and the sense input signal.

7. The apparatus of claim 1, wherein the filter input of the integrated filter portion is coupled to the first current handling terminal of the driver circuit.

8. The apparatus of claim 1, wherein the filter input of the integrated filter portion is coupled to the second current handling terminal of the driver circuit.

9. An apparatus for sensing the rotation of a brushless DC fan motor, the apparatus comprising:

a sense circuit coupled to receive a sense input signal, the sense input signal including a fluctuating electrical effect caused by fan commutation events, the sense circuit processing the sense input signal to generate a sense output signal from the electric,l effect, the sense output signal being indicative of fan operation, the sense circuit including

an integrated circuit, the integrated circuit including

a sense input pin, the sense input pin being coupled to receive the sense input signal;

an integrated filter portion, the integrated filter portion being coupled to the sense input pin, the integrated filter portion having a filter output for providing a filter output signal;

a filter pin coupled to the integrated filter portion; and

a level detecting circuit, the level detecting circuit having an input coupled to receive the filter output signal, the level detecting circuit generating the sense output signal from the filter output signal;

wherein

the filter pin of the integrated circuit is for coupling to a discrete capacitor, the integrated filter portion and the capacitance comprising a filter when the capacitor is coupled to the filter pin, the filter deriving the filter output signal responsive to receiving a signal at the sense input pin, the filter output signal being indicative of the fan commutation events.

10. The apparatus of claim 9, wherein

the level detecting circuit includes a comparator, the comparator including first and second inputs, the first input being coupled to the sense input pin;

and

the integrated filter portion includes a resistance, the resistance including a first terminal coupled to the sense input pin and a second terminal coupled to the filter pin and the second input of the comparator.

11. The apparatus of claim 10 further comprising the discrete capacitor, the discrete capacitor having a first terminal coupled to the filter pin and a second terminal coupled to a ground reference potential.

12. The apparatus of claim 9, the apparatus further comprising:

a series circuit, the series circuit being coupled to provide the sense input signal to the sense circuit, the series circuit including

a first power reference potential;

a second power reference potential;

a fan; and

a driver circuit on the integrated circuit, the first and second power reference potentials, the fan, and the driver circuit being coupled in series, the fan receiving power under control of the driver circuit, the fan rotating responsive to receiving the power, the fan generating the fluctuating electrical effect due to fan commutation events when the fan is rotating.

13. The fan unit of claim 12, wherein

the fluctuating electrical effect is a commutation current signal of the series circuit including fluctuations corresponding to motor pole crossings;

the integrated circuit includes a current sensing, resistor coupled in series in the series circuit;

the sense circuit is coupled to sense a voltage on the current sensing resistor due to the commutation current signal.

14. The fan unit of claim 12, wherein

the fluctuating electrical effect is a commutation current signal of the series circuit including fluctuations corresponding to motor pole crossings;

the integrated filter portion and the level detecting circuit are coupled to a current handling terminal of the driver circuit to sense a commutation voltage at the current handling terminal, the commutation voltage varying due to the commutation current signal.

15. The fan unit of claim 14, wherein

the integrated filter portion and the level detecting circuit are coupled to the first current handling terminal.

16. The fan unit of claim 14, wherein

the integrated filter portion is coupled to the first current handling terminal via the second current handling terminal;

and

the level detecting circuit is coupled to the second current handling terminal.

17. The apparatus of claim 12 wherein

the apparatus further includes a fan controller, the fan controller providing a fan control signal to the driver circuit;

and

the driver circuit includes a driver transistor, the driver transistor including first and second current handling terminals and a control terminal, the first and second power reference potentials, the fan, and the first and second current handling terminals of the driver transistor being coupled in series, the fan receiving power when the driver transistor is conducting between the first and second current handling terminals, the driver transistor conducting responsive to receiving the fan control signal having a first value at the control terminal of the driver transistor.

18. The apparatus of claim 17 wherein the fan controller is a microprocessor.

19. The apparatus of claim 17 wherein the fan control signal is a pulse modulated signal.

20. The apparatus of claim 18 wherein the fan control signal is a pulse width modulated signal.

21. The apparatus of claim 18 wherein the fan control signal is a pulse frequency modulated signal.

22. The apparatus of claim 17, wherein

the driver transistor is a bipolar transistor;

the first current handling terminal is a collector;

the second current handling terminal is an emitter.

23. The apparatus of claim 12, wherein

the sense circuit generates a speed indication signal indicating the speed of the fan responsive to sensing the fluctuating electrical effect in the series circuit, the speed indication signal including a pulse for each commutation of the fan;

and wherein

the apparatus further comprises an arithmetic module, the arithmetic module including

means for determining a number of pulses of the speed indication signal during a time; and

means for determining a fan speed from the number of pulses, the time and a number of poles of the fan.

24. The apparatus of claim 23, the apparatus further comprising:

an information processing system, the information processing system including

a microprocessor;

a memory coupled to the microprocessor;

the series circuit;

the sense circuit; and

the arithmetic module, the arithmetic module being comprised within the microprocessor.

25. The method of claim 24, the method further comprising:

coupling a discrete capacitance to the filter pin of the integrated circuit, the integrated filter portion and the discrete capacitance comprising a filter.

26. The method of claim 25, the method further comprising:

generating by the level detecting circuit a sense output signal indicative of the fan commutation events from a filter output signal received from the filter output;

monitoring the fan for commutation fluctuations for a time period with a commutation fluctuation occurring for each pole during a revolution of the fan; and

generating by the filter a filter output signal responsive to the signal at the sense input pin, the filter output signal being indicative of the fan commutation events.

27. A method of verifying the operation of a brushless DC fan motor, the method comprising:

delivering a fluctuation electrical effect caused by fan motor commutation events to a sense input pin of an integrated circuit;

the integrated circuit having a filter pin, an integrated filter portion including a resistance having a first terminal coupled to a filter input and a second node coupled to the filter pin an a filter output, a level detecting circuit having an input coupled to the filter output, and a driver circuit having a first and a second current handling terminal with the first current handling terminal coupled to the sense input pin and the second current handling terminal coupled to provide a ground return path and with at least one of the firs t and the second current handling terminals being coupled to the filter input.