Solid state relay

• US 6,054,891 A
• Filed: 03/18/1998
• Issued: 04/25/2000
• Est. Priority Date: 03/18/1997
• Status: Expired due to Fees

• Current Assignee: Carlo Gavazzi Services AG
• Original Assignee: Carlo Gavazzi AG
• Inventors: Christiansen, Uffe Noe
• Primary Examiner(s): Lam, Tuan T.
• Application Number:
  US09/040,462
• Time in Patent Office: 769 Days
• Field of Search: 327/438, 327/440, 327/442, 327/443, 327/445-447, 327/451, 327/452, 327/453, 363/96, 363/97
• US Class Current: 327/438
• CPC Class Codes: G01R 19/20 using transductors , i.e. a magnetic core transducer the saturation of which is cyclically reversed by an AC source on the secondary side
• CPC Class Codes: H03K 17/136 in thyristor switches
• CPC Class Codes: H03K 17/18 Modifications for indicating state of switch
• CPC Class Codes: H03K 17/725 for ac voltages or currents H03K17/722, H03K17/735 take precedence

Abstract

A solid state relay includes a power semiconductor controlled by a gate electrode. A current detector provides a signal which is a function of the absolute value of the current through the power semiconductor. An evaluation circuit coupled to the current detector receives the current signal. The current detector may include a ferromagnetic core surrounding a conductor coupled to the power semiconductor, a coil wound around the core, and an oscillator generating a carrier signal and a detection circuit, both coupled to the core. The current detector is used to control latching of the relay and to generate status signals if predetermined parameters are exceeded.

Claims

1. A solid state relay comprising:

a) at least one power semiconductor including a gate electrode and having two electrodes defining a main path;

b) at least one current detector coupled to the main path of the power semiconductor and providing a signal which is a function of an absolute value of the current in the main path, wherein the at least one current detector includes a sensor having a ferromagnetic core at least partially surrounding the main path, a coil wound at least partially around the core, an oscillator generating a carrier signal coupled to the sensor and a detection circuit coupled to the sensor; and

c) an evaluation circuit coupled to the current detector for receiving said signal and producing an output signal coupled to said gate electrode of said power semiconductor.

2. The solid state relay according to claim 1, further comprising at least one voltage detector coupled to the power semiconductor and to the evaluation circuit.

3. A solid state relay according to claim 1, wherein the evaluation circuit is coupled through at least one galvanic isolator to an output terminal of the solid state relay.

4. The solid state relay according to claim 3, wherein the at least one galvanic isolator is an opto-coupler, a magneto-coupler or a piezo-coupler.

5. The solid state relay according to claim 1, wherein the detection circuit includes a current zero crossing detector.

6. The solid state relay according to claim 5, wherein the evaluation circuit includes a voltage zero crossing detector.

7. The solid state relay according to claim 6, wherein the voltage zero crossing detector generates a logical signal indicating whether an absolute value of the voltage across the power semiconductor is higher or lower than a certain level.

8. The solid state relay according to claim 6, wherein the evaluation circuit includes a gate circuit for generating the output signal which is supplied to the gate electrode of the power semiconductor.

9. The solid state relay according to claim 8, wherein the voltage zero crossing detector and the current zero crossing detector are coupled to the gate circuit.

10. The solid state relay according to claim 8, wherein the current zero crossing detector is responsive to a logical signal generated by the at least one current detector indicating whether the absolute value of the current through the main path of the power semiconductor is higher or lower than a certain level.

11. The solid state relay according to claim 9, wherein the evaluation circuit generates the output signal indicating when the voltage zero crossing detector and the current zero crossing detector generate output signals indicating a voltage zero condition and a current zero condition simultaneously.

12. The solid state relay according to claim 1, wherein the evaluation circuit includes a monitor circuit for monitoring voltage and current conditions of the at least one power semiconductor.

13. The solid state relay according to claim 12, wherein the monitor circuit includes a phase shift calculator to generate an output signal when there is a phase shift between the voltage and current of the at least one power semiconductor that is outside certain limits.

14. The solid state relay according to claim 1, further comprising at least two connection terminals, one of the connection terminals being connected to a load and the other of the connection terminals being connected to a main power source such that the current passes through the load.

15. The solid state relay according to claim 14, wherein the power semiconductor is connected across the connection terminals in such a way that one of the two electrodes of the power semiconductor is connected to one of the two connection terminals and the other of the two electrodes of the power semiconductor is connected to the other of the connection terminals.

16. The solid state relay according to claim 14, wherein the main power source is an alternating current (AC) power source.

17. The solid state relay according to claim 1, further comprising a gate pulse generator coupled in between the evaluation circuit and the gate electrode of said power semiconductor.

18. The solid state relay according to claim 17, wherein the gate pulse generator includes an amplifier to generate a trigger signal to fire the power semiconductor.

19. The solid state relay according to claim 1, wherein the power semiconductor is a silicon-controlled rectifier.

20. The solid state relay according to claim 1, further comprising a power supply connected to the solid state relay.

21. The solid state relay according to claim 20, wherein the power supply includes an input for a control signal (S0).

22. The solid state relay according to claim 1, wherein the power supply includes a DC/DC-converter.

23. The solid state relay according to claim 1, wherein a frequency of the carrier signal is several times higher than a frequency of the main power source.

24. The solid state relay according to claim 23, wherein said detection circuit is an AM-demodulator.

25. The solid state relay according to claim 1, wherein said ferromagnetic core has a magnetic permeability such that it is close to its magnetic saturation for a maximum current of interest in the main path.

26. The solid state relay according to anyone of claim 1, wherein the at least one current detector further comprises at least one resistor coupled to the coil and a capacitor coupled to the at least one resistor;

the coil, the at least one resistor and the capacitor forming a filter.

27. The solid state relay according to claim 26, wherein the filter has a transfer function which depends on the inductance of the coil.

28. The solid state relay according to claim 27, wherein a cutoff frequency of the filter is dependent on the inductance of the coil.

29. The solid state relay according to claim 1, wherein the power semiconductor is a bidirectional triode thyristor.