Apparatus and method for sensing an object within a monitored zone

• US 6,054,927 A
• Filed: 09/13/1999
• Issued: 04/25/2000
• Est. Priority Date: 09/13/1999
• Status: Expired due to Term

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Brickell, Christopher Gavin
• Primary Examiner(s): Hofsass, Jeffery A.
• Assistant Examiner(s): Nguyen, Phung
• Application Number:
  US09/394,166
• Time in Patent Office: 225 Days
• Field of Search: 340/573.1, 340/555, 340/556, 340/529, 340/530, 340/557, 340/541, 340/552, 250/221, 250/222.1, 250/223 B
• US Class Current: 340/573.1
• CPC Class Codes: G01S 17/04 Systems determining the presence of a target
• CPC Class Codes: G01V 8/10 Detecting, e.g. by using light barriers by reflection from the object G01S17/00

Abstract

An apparatus for detecting the presence or absence of an object within a monitor zone includes a sensor (12) operative to sense a condition of the monitored zone (Z) and provide a sensor signal indicative thereof. The sensor signal is processed, preferably according to two different transfer functions, to provide first and second signals that vary based on the sensor signal. A comparator (46) provides a comparator signal that varies as a function of the first and second signals. Additional circuitry (58) is operative to provide an indication of the presence or absence of an object within the monitored zone (Z) as based on the comparator signal.

Claims

1. A sensor module comprising:

a sensor operative to sense a condition of a monitored zone and provide a sensor signal having an electrical characteristic which varies as a function of the sensed condition;

a first circuit operative to perform a first transfer function operation on the sensor signal and provide a first signal having a characteristic that varies as a function of the sensor signal;

a second circuit operative to perform a second transfer function operation on the sensor signal and provide a second signal having a characteristic that varies as a function of the sensor signal;

a comparator operative to compare the first and second signals and provide a comparator output signal having a characteristic that varies between at least two conditions as a function of the first and second signals; and

a third circuit operative to determine an indication of the number of transitions between the at least two conditions of the comparator output signal, said third circuit operative to determine a change in the condition of monitored zone indicative of the presence or absence of an object within the monitored zone based on the indication of the number of transitions between the at least two conditions of the comparator output signal.

2. An apparatus as set forth in claim 1 further including an emitter operative to emit a pulsed signal into the monitored zone to effect the change in the condition of the monitored zone.

3. An apparatus as set forth in claim 2 wherein said emitter is an optical emitter which emits a pulsed light signal into the monitored zone and said sensor is an optical detector which is operative to detect light in the monitored zone, said optical detector providing the sensor signal having an electrical characteristic that varies as a function of the light detected in the monitored zone.

4. An apparatus as set forth in claim 3 wherein said third circuit controls said optical emitter to emit the pulsed light signal.

5. An apparatus as set forth in claim 2 wherein said third circuit determines a first value indicative of the number of transitions between the at least two conditions of the comparator output signal when no pulsed signal is being emitted by said emitter and determines a second value indicative of the number of transitions between the at least two conditions of the comparator output signal during at least a time period when said emitter is emitting the pulsed signal, said third circuit providing an indication of the presence or absence of an object within the monitored zone based on a ratio or difference of the first and second values.

6. An apparatus as set forth in claim 1 wherein said third circuit is operative to determine a first value indicative of the number of transitions between the at least two conditions of the comparator output signal over a first time period and operative to determine a second value indicative of the number of transitions between the at least two conditions of the comparator output signal over a second time period, said third circuit providing an indication of the presence of an object within the monitored zone based on a ratio or difference of the first and second values.

7. An apparatus as set forth in claim 6 wherein the ratio or difference of the first and second values has a ratio or difference value and said third circuit provides an indication of the presence or absence of an object within the monitored zone based on a comparison of the ratio or difference value and a threshold value.

8. An apparatus as set forth in claim 6 wherein said third circuit determines a first transition rate indicative of the first value divided by the first time period and a second transition rate indicative of the second value divided by the second time period, said third circuit determining a ratio or difference value that varies as a function of the first and second transition rates, an indication of the presence or absence of an object within the monitored zone being determined based on the ratio or difference value.

9. An apparatus as set forth in claim 8 wherein said third circuit compares the ratio or difference value and a threshold value for a plurality of measure measurement intervals, said third circuit modifying a count value based on each comparison between the ratio or difference value and the threshold value, said third circuit having an output that provides a detection signal indicative of the presence or absence of an object within the monitored zone as a function of the count value.

10. An apparatus as set forth in claim 9 wherein said third circuit provides a detection signal having a first electrical characteristic in response to the count value reaching a first count value, said third circuit providing a detection signal having a second electrical characteristic in response to the count value reaching a second count value.

11. An apparatus as set forth in claim 1 wherein one of the at least two conditions of the comparator output signal corresponds to the comparator output signal having a value less than a reference signal level and the other of the at least two conditions of the comparator output signal corresponds to the comparator output signal having a value greater than the reference signal level.

12. An apparatus as set forth in claim 11 wherein each transition between the at least two conditions of the comparator output signal corresponds to the comparator output signal crossing the reference signal level.

13. An apparatus as set forth in claim 1 wherein said first circuit includes a first network having the first transfer function, said second circuit includes a second network having the second transfer function which is different from the first transfer function.

14. A sensing apparatus comprising:

a sensor operative to sense a condition of a monitored zone and provide a sensor signal indicative thereof;

means for processing said sensor signal to provide first and second signals, each of said first and second signals having a characteristic that varies differently as a function of the sensor signal;

a comparator operative to compare the first and second signals and to provide a comparator signal which varies between at least two conditions as a function of the first and second signals; and

circuitry responsive to said comparator signal and operative to provide a signal indicative of the presence or absence of an object within the monitored zone based on detecting transitions between said at least two conditions of the comparator signal.

15. An apparatus as set forth in claim 14 wherein said circuitry is operative to determine a value indicative of the number of transitions between said at least two conditions of said comparator signal, said circuitry providing an indication of the presence or absence of the object within the monitored zone based on the determined value.

16. An apparatus as set forth in claim 15 wherein said circuitry is operative to determine a first value indicative of the number of transitions between said at least two conditions of said comparator output signal over a first time period and operative to determine a second value indicative of the number of transitions between the at least two conditions of said comparator output signal over a second time period, said circuitry providing a signal indicative of the presence or absence of an object within the monitored zone based on a ratio or difference of the first and second values.

17. An apparatus as set forth in claim 16 wherein the ratio of the first and second values has a ratio or difference value and said circuitry provides the signal indicative of the presence or absence of an object within the monitored zone based on a comparison of the ratio or difference value and a threshold value.

18. An apparatus as set forth in claim 14 wherein said means for processing includes a circuit having two different transfer functions that operate on the sensor signal to provide the first and second signals.

19. An apparatus as set forth in claim 18 wherein said circuit having two different transfer functions further includes a first network having a first transfer function that operates on the sensor signal to provide the first signal and a second network having a second transfer function, which is different from the first transfer function, that operates on the sensor signal to provide the second signal.

20. A method for detecting the presence or absence of an object within a monitored zone, said method comprising the steps of:

sensing a condition of the monitored zone;

providing a sensor signal indicative of the sensed condition;

performing transfer function operations on the sensor signal to provide first and second processed signals;

comparing the first and second processed signals to provide a comparison signal having a characteristic that varies between at least two conditions as a function of the first and second processed signals;

detecting transitions between the at least two conditions of the comparison signal; and

providing an indication of the presence or absence of the object within the monitored zone as a function of the detected transitions.

21. A method as set forth in claim 20 further including the step of determining a first value indicative of a number of the transitions between the at least two conditions of the comparison signal over a first time interval and determining a second value indicative of a number of transitions between the at least two conditions of the comparison signal over a second time interval, providing a signal indicative of the presence or absence of the object within the monitored zone as a function of a ratio or difference of the first and second values.

22. A method as set forth in claim 21 wherein said step of determining further includes determining a ratio of the first and second values for each of a plurality of consecutive measurement intervals, each measurement interval being defined by the first and second time intervals, said method further including the step of providing a detection signal having a characteristic indicative of the presence or absence of the object within the monitored zone based on the ratio or difference of the first and second values over a plurality of the measurement intervals.

23. A method as set forth in claim 22 further including the steps of modifying a count value in a first direction when the ratio or difference of the first and second values has a value less than a threshold value and modifying the count value in a second direction when the ratio or difference has a value greater than or equal to the threshold value, and providing the detection signal having a characteristic indicative of the presence or absence of the object within the monitored zone as a function of the count value.

24. A method as set forth in claim 23 further including the steps of providing a first detection signal when the count value reaches a first count value and providing a second detection signal when the count value reaches a second count value.

25. A method as set forth in claim 20 wherein each of the first and second processed signals varies differently in response to the sensor signal.

26. A method as set forth in claim 25 wherein said step of performing transfer function operations on the sensor signal further includes the steps of transforming the sensor signal with a first network having a first transfer function to provide the first processed signal and transforming the sensor signal with a second network having a second transfer function to provide the second processed signal.