Pulse width modulated boost converter integrated with power factor correction circuit

• US 6,055,167 A
• Filed: 08/10/1998
• Issued: 04/25/2000
• Est. Priority Date: 08/10/1998
• Status: Expired due to Fees

• Current Assignee: Custom Power Systems Incorporated
• Original Assignee: Custom Power Systems Incorporated
• Inventors: Mulvey, Donald, Shamkovich, Andrei, Santini, John J.
• Primary Examiner(s): HAN, YOUNGHUIE JESSICA
• Application Number:
  US09/132,103
• Time in Patent Office: 624 Days
• Field of Search: 363/34, 363/37, 363/39, 363/47, 363/50, 363/52, 363/53, 363/54, 363/85, 323/222, 323/299, 323/300
• US Class Current: 363/52
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 7/1623 with control circuit
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An integrated power factor converter utilizes a silicon controlled rectifier (SCR) bridge which limits the inrush current by controlling the conduction angle of the SCR'"'"'s. The same SCR bridge shuts down the output in case of short circuit and recovers automatically at a predetermined duty cycle rate. In case the input voltage exceeds approximately 275 VAC, the SCR bridge regulates the output voltage to below 400 VDC. The input inrush current is reduced by phasing up the input voltage in a controlled manner. The use of SCR'"'"'s in the input bridge produces no additional losses, since the rectifier function is required regardless of which topology is used. The integrated power factor converter interfaces universal voltage mains to DC/DC converters while reducing input harmonics.

Claims

1. A pulse width modulated boost converter which provides power factor correction between an input sinusoidal AC voltage source and a load, comprising:

a) means for filtering said input sinusoidal AC voltage and producing a filtered output;

b) rectifying means for rectifying said filtered output to produce a rectified output; and

c) controlling means, controlling said rectifying means, and connected to said filtered output, for sensing both a zero crossover point and a maximum amplitude of said input sinusoidal AC voltage, wherein a phase of said rectified output is controlled.

2. A boost converter according to claim 1, further comprising:

d) means for controlling a phase angle of said rectified output from zero upwards.

3. A boost converter according to claim 2, wherein said means for controlling a phase angle of said rectified output from zero upwards includes an RC network consisting of a first resistor and a first capacitor in series.

4. A boost converter according to claim 2, wherein said rectifying means is an input bridge rectifier including:

a) a first bridge span including a first SCR in series with a first power rectifier;

b) a second bridge span including a second SCR in series with a second power rectifier; and

c) said first bridge span and said second bridge span are in parallel.

5. A boost converter according to claim 1, further comprising:

d) overtemperature detecting and shutoff means for detecting an overtemperature of said boost converter and turning said boost converter off when said overtemperature is detected.

6. A boost converter according to claim 5, wherein said rectifying means is an input bridge rectifier including:

a) a first bridge span including a first SCR in series with a first power rectifier;

b) a second bridge span including a second SCR in series with a second power rectifier; and

c) said first bridge span and said second bridge span are in parallel.

7. A boost converter according to claim 1, further comprising:

d) current sensing and shutoff means for sensing an overcurrent condition and for turning said boost converter off when said overcurrent condition is detected.

8. A boost converter according to claim 7, wherein said rectifying means is an input bridge rectifier including:

a) a first bridge span including a first SCR in series with a first power rectifier;

b) a second bridge span including a second SCR in series with a second power rectifier; and

c) said first bridge span and said second bridge span are in parallel.

9. A boost converter according to claim 1, further comprising:

d) overvoltage sensing means for sensing an overvoltage condition; and

e) means, responsive to said overvoltage sensing means, for keeping an output DC voltage going to said load constant.

10. A boost converter according to claim 9, wherein said rectifying means is an input bridge rectifier including:

a) a first bridge span including a first SCR in series with a first power rectifier;

b) a second bridge span including a second SCR in series with a second power rectifier; and

c) said first bridge span and said second bridge span are in parallel.

11. A boost converter according to claim 9, further comprising:

f) current sensing and shutoff means for sensing an overcurrent condition and for turning said boost converter off when said overcurrent condition is detected.

12. A boost converter according to claim 11, further comprising:

g) overtemperature detecting and shutoff means for detecting an overtemperature of said boost converter and turning said boost converter off when said overtemperature is detected.

13. A boost converter according to claim 12, further comprising means for controlling a phase angle of said rectified output from zero upwards.

14. A boost converter according to claim 13, wherein said rectifying means is an input bridge rectifier including:

a) a first bridge span including a first SCR in series with a first power rectifier;

b) a second bridge span including a second SCR in series with a second power rectifier; and

c) said first bridge span and said second bridge span are in parallel.

15. A boost converter according to claim 1, wherein said rectifying means is an input bridge rectifier including:

a) a first bridge span including a first SCR in series with a first power rectifier;

b) a second bridge span including a second SCR in series with a second power rectifier; and

c) said first bridge span and said second bridge span are in parallel.