Tool monitor and assembly qualifier
First Claim
1. A system for monitoring an electrically driven tool having a forward or reverse current flow through the tooling comprising:
- a current transducer for measuring and converting the forward and reverse currents into electrical signals representative the measured currents;
means for electrically computationally processing the electrical signals into other signals representing at least one parameter corresponding to a condition of the tool being monitored which is a function of the current, wherein the means for electrically processing the signals includes a programmable microprocessor configured to identify a portion of the signals representative of the current corresponding to the parametera means for displaying the parameter;
wherein the programmed microprocessor is configured to identify a portion of the signals representative of the currents of the tool driving a fastener to its target torque and successfully completing a cycle; and
wherein the programmed microprocessor is configured to count a completed cycle, store the count and generate signals when the measured current is the same as the identified and stored parameters.
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Accused Products
Abstract
This counting apparatus is a tool monitor and assembly qualifier that verifies that the correct number of fasteners have been properly installed into an assembly. When used in conjunction with a pressure tool, proper fastener torque and count can be verified. The device monitors internal tool pressures and has the ability to "learn" the pressure characteristics of the tool during the assembly process. This assembly qualifier is a device that monitors either the pressure of an air tool, the current of an electrical tool or the torque of a mechanical wrench to determine if the tool shut off at a target torque. The qualifier also determines if some unknown means shuts off the tool.
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Citations
12 Claims
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1. A system for monitoring an electrically driven tool having a forward or reverse current flow through the tooling comprising:
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a current transducer for measuring and converting the forward and reverse currents into electrical signals representative the measured currents; means for electrically computationally processing the electrical signals into other signals representing at least one parameter corresponding to a condition of the tool being monitored which is a function of the current, wherein the means for electrically processing the signals includes a programmable microprocessor configured to identify a portion of the signals representative of the current corresponding to the parameter a means for displaying the parameter; wherein the programmed microprocessor is configured to identify a portion of the signals representative of the currents of the tool driving a fastener to its target torque and successfully completing a cycle; and wherein the programmed microprocessor is configured to count a completed cycle, store the count and generate signals when the measured current is the same as the identified and stored parameters. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A system for monitoring a mechanical torque wrench with torque switch comprising:
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means for electrically stimulating the switch wherein the torque switch can provide an electrical signal upon reaching target torque; means for electrically computationally processing the electrical signal into other signals representing at least one parameter corresponding to a condition of the tool being monitored which is a function of the condition, wherein the means for electrically processing the other signals includes a programmed microprocessor configured to identify a portion of the other signals representative of the switch condition corresponding to the parameter a means for displaying the parameters; wherein the programmed microprocessor is configured to identify a portion of the other signals representative of the electrical signal of the tool driving a fastener to its target torque and successfully completing a cycle; and wherein the programmed microprocessor is configured to count a completed cycle, store the count and generate signals when the measured signal is the same as the identified and stored parameter. - View Dependent Claims (8, 9, 10, 11, 12)
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Specification