Engine

• US 6,055,968 A
• Filed: 07/31/1998
• Issued: 05/02/2000
• Est. Priority Date: 08/04/1997
• Status: Expired due to Term

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Iguchi, Satoshi, Abe, Tsukasa, Ito, Takekazu, Sasaki, Shizuo
• Primary Examiner(s): WOLFE JR, WILLIS RAY
• Application Number:
  US09/126,586
• Time in Patent Office: 641 Days
• Field of Search: 123/568.11, 123/568.21, 123/568.26, 123/568.27, 60/274, 60/276, 60/278, 60/279, 60/285, 60/298, 60/299, 60/301
• US Class Current: 123/568.21
• CPC Class Codes: F02B 3/06 with compression ignition compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02
• CPC Class Codes: F02D 35/02 on interior conditions
• CPC Class Codes: F02D 41/0057 Specific combustion modes combustion modes per se F02D41/3017
• CPC Class Codes: F02D 41/3064 with special control during transition between modes
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

An engine comprising an exhaust gas recirculation system, wherein a first combustion where the amount of the recirculated exhaust gas supplied to the combustion chamber is larger than the amount of recirculated exhaust gas where the amount of production of soot peaks and almost no soot is produced and a second combustion where the amount of recirculated exhaust gas supplied to the combustion chamber is smaller than the amount of recirculated exhaust gas where the amount of production of soot peaks are selectively switched. The exhaust gas recirculation rate is caused to be changed in a step-like manner when switching from the first combustion to the second combustion or from the second combustion to the first combustion.

Claims

1. An internal combustion engine in which an amount of production of soot gradually increases and then peaks when an amount of recirculated exhaust gas supplied in a combustion chamber increases and in which a further increase of the amount of recirculated exhaust gas supplied in the combustion chamber results in a temperature of fuel and surrounding gas in the combustion chamber becoming lower than a temperature of production of soot and therefore almost no production of soot any longer, said engine comprising:

switching means for selectively switching between a first combustion where the amount of the recirculated exhaust gas supplied to the combustion chamber is larger than the amount of recirculated exhaust gas where the amount of production of soot peaks and almost no soot is produced and a second combustion where the amount of recirculated exhaust gas supplied to the combustion chamber is smaller than the amount of recirculated exhaust gas where the amount of production of soot peaks and

exhaust gas recirculation rate control means for changing the exhaust gas recirculation rate in a step-like manner when switching from the first combustion to the second combustion or from the second combustion to the first combustion.

2. An internal combustion engine as set forth in claim 1, wherein the exhaust gas recirculation rate control means makes the exhaust gas recirculation rate fall in a step-like manner when the first combustion is switched to the second combustion and makes the exhaust gas recirculation rate rise in a step-like manner when the second combustion is switched to the first combustion.

3. An internal combustion engine as set forth in claim 1, wherein the exhaust gas recirculation rate when the first combustion is being performed is at least about 55 percent and the exhaust gas recirculation rate when the second combustion is being performed is less than about 50 percent.

4. An internal combustion engine as set forth in claim 1, wherein the exhaust gas recirculation rate control means makes least one of an amount of recirculated exhaust gas and amount of intake air change in a step-like manner to make the exhaust gas recirculation rate change in a step-like manner when the first combustion is switched to the second combustion or the second combustion is switched to the first combustion.

5. An internal combustion engine as set forth in claim 1, wherein the temperature of the fuel and the surrounding gas when the first combustion is being performed is a temperature where the amount of NOx in the exhaust gas becomes around 10 ppm or less.

6. An internal combustion engine as set forth in claim 1, wherein the air-fuel ratio is caused to be changed in a step-like manner when the first combustion is switched to the second combustion or the second combustion is switched to the first combustion.

7. An internal combustion engine as set forth in claim 6, wherein the air-fuel ratio is made large in a step-like manner when the first combustion is switched to the second combustion and the air-fuel ratio is made small in a step-like manner when the second combustion is switched to the first combustion.

8. An internal combustion engine as set forth in claim 6, wherein the air-fuel ratio at the first combustion is made a stoichiometric air-fuel ratio or a lean air-fuel ratio slightly leaner than the stoichiometric air-fuel ratio or a rich air-fuel ratio and the air-fuel ratio at the second combustion is made a lean air-fuel ratio.

9. An internal combustion engine as set forth in claim 1, wherein an engine operating region is divided into a low load side first operating region where first combustion is performed and a high side second operating region where second combustion is performed.

10. An internal combustion engine as set forth in claim 8, wherein at the low load side operating region in the second operating region, fuel injection is carried out twice in a suction stroke and a compression stroke.

11. An internal combustion engine as set forth in claim 9, wherein boundaries between the first operating region and second operating region are comprised of a first boundary and a second boundary at a lower load side from the first boundary, the first combustion is switched to the second combustion based on the first boundary, and the second combustion is switched to the first combustion based on the second boundary.

12. An internal combustion engine as set forth in claim 11, wherein when the engine operating state remains in the second operating region and between the first boundary and the second boundary for at least a predetermined time, the second combustion is switched to the first combustion.

13. An internal combustion engine as set forth in claim 1, wherein when the first combustion is being performed, unburnt hydrocarbons are exhaust from the combustion chamber not in the form of soot but in the form of a soot precursor or a form before that and an after-treatment device for removing the unburned hydrocarbons exhausted from the combustion chamber is provided in an engine exhaust passage.

14. An internal combustion engine as set forth in claim 13, wherein the after-treatment apparatus is comprised of a catalyst having an oxidation function for oxidizing unburnt hydrocarbons exhausted from the combustion chamber.

15. An internal combustion engine as set forth in claim 14, wherein the catalyst is at least one of an oxidation catalyst, three-way catalyst, and NOx absorbent.