Multi-activity offshore exploration and/or development drilling method and apparatus

• US 6,056,071 A
• Filed: 04/14/1999
• Issued: 05/02/2000
• Est. Priority Date: 05/03/1996
• Status: Expired due to Term

• Current Assignee: Transocean Offshore Deepwater Drilling Incorporated (Transocean Limited)
• Original Assignee: Transocean Offshore (U.K.), Inc.
• Inventors: Scott, Robert J., Herrmann, Robert P., Ray, Donald R.
• Primary Examiner(s): NEUDER, WILLIAM P
• Application Number:
  US09/291,293
• Time in Patent Office: 384 Days
• Field of Search: 175/52, 175/57, 175/85, 175/161, 175/162, 175/170, 175/5, 175/9, 166/77.5
• US Class Current: 175/5
• CPC Class Codes: B63B 2003/147 Moon-pools, e.g. for offshore drilling vessels
• CPC Class Codes: B63B 35/4413 Floating drilling platforms, e.g. carrying water-oil separating devices
• CPC Class Codes: E21B 15/02 specially adapted for underwater drilling E21B15/04 takes precedence
• CPC Class Codes: E21B 19/002 specially adapted for underwater drilling E21B19/09, E21B19/143 take precedence
• CPC Class Codes: E21B 7/12 Underwater drilling using heave compensators E21B19/09

Abstract

A multi-activity drillship, or the like, method and apparatus having a single derrick and multiple tubular activity stations within the derrick wherein primary drilling activity may be conducted from the derrick and simultaneously auxiliary drilling activity may be conducted from the same derrick to reduce the length of the primary drilling activity critical path.

Claims

1. A multi-activity drilling assembly mounted above an opening of a drillship, semi-submersible, tension leg platform, jack-up platform, or offshore tower and being operable to be positioned above the surface of a body of water for supporting drilling operations through a drilling deck and into the bed of the body of water, said multi-activity drilling assembly including:

an interconnected superstructure positioned at the opening and extending above the drilling deck for simultaneously supporting drilling operations and operations auxiliary to drilling operations through the drilling deck to the seabed;

a first means connected to said interconnected superstructure for advancing tubular members through the drilling deck, to the seabed and into the bed of the body of water;

first means, connected to said interconnected superstructure, for handling tubular members as said tubular members are advanced through the drilling deck by said first means for advancing;

second means connected to said interconnected superstructure for advancing tubular members through the drilling deck and into the body of water to the seabed; and

second means, connected to said interconnected superstructure, for handling tubular members as said tubular members are advanced through the drilling deck by said second means for advancing for conducting operations auxiliary to said drilling operations, wherein drilling activity can be conducted from said interconnected superstructure by said first or second means for advancing and said first or second means for handling tubular members and auxiliary drilling activity can be simultaneously conducted from said interconnected superstructure by the other of said first or second means for advancing and the other of said first or second means for handling tubular members.

2. A multi-activity drilling assembly as defined in claim 1 wherein said first and second means for advancing tubular members comprise:

a first and second top drive assembly positioned within said interconnected superstructure.

3. A multi-activity drilling assembly as defined in claim 1 wherein said first and second means for advancing tubular members comprise:

a first and second rotary table positioned within said interconnected superstructure.

4. A multi-activity drilling assembly as defined in claim 3 wherein:

said first rotary table and said second rotary table being mutually spaced within the periphery of said derrick.

5. A multi-activity drilling assembly as defined in claim 1 and further including:

a first driller'"'"'s console operable to control said first means for advancing tubular members; and

a second driller'"'"'s console substantially similar to said first driller'"'"'s console and being operable to independently control said second means for advancing tubular members.

6. A multi-activity drilling assembly as defined in claim 1 and further including:

a first tubular setback envelope positioned adjacent to said first means for advancing tubular members; and

a second tubular setback envelope positioned adjacent to said second means for advancing tubular members.

7. A multi-activity drilling assembly as defined in claim 6 and further including:

a third tubular setback envelope positioned between said first tubular setback envelope and said second tubular setback envelope.

8. A multi-activity drilling assembly as defined in claim 6 and further including:

a tubular handling system for transferring tubular members between said first tubular setback envelope and said second tubular setback envelope and said first means for advancing tubular members and said second means for advancing tubular members.

9. A multi-activity drilling assembly operable to be mounted upon a drilling deck of a drillship, semi-submersible, tension leg platform, jack-up platform, or offshore tower and positioned above the surface of a body of water for supporting drilling operations through the drilling deck, to the seabed and into the bed of the body of water, said multi-activity drilling assembly including:

an interconnected superstructure operable to be positioned above a drilling deck and extending over an opening in the drilling deck for simultaneously supporting drilling operations and operations auxiliary to drilling operations through the drilling deck;

a first top drive positioned within the periphery of said interconnected superstructure;

a first drawworks positioned adjacent to said interconnected superstructure and operably connected to a first traveling block positioned within said interconnected superstructure adjacent to said top drive for conducting drilling operations on a well through the drilling deck;

a second top drive positioned within the periphery of said interconnected superstructure; and

a second drawworks positioned adjacent to said interconnected superstructure and operably connected to a second traveling block positioned within said interconnected superstructure adjacent to said second top drive for conducting drilling operations or operations auxiliary to said drilling operations for the well, wherein drilling activity can be conducted within said interconnected superstructure with said first or second top drive, said first or second drawworks and said first or second traveling block and auxiliary drilling activity extending to the seabed can be simultaneously conducted within said interconnected superstructure with the other of said first or second top drive, the other of said first or second drawworks and the other of said first or second traveling block.

10. A multi-activity drilling assembly as defined in claim 9 wherein said means for transferring includes:

a rail assembly operably extending between a position adjacent to said first top drive station and a position adjacent to said second top drive station;

a first tubular handling apparatus mounted to traverse upon said rail; and

a second tubular handling apparatus mounted to traverse upon said rail, wherein tubular assemblies may be operably transferred between said first top drive and said second top drive to facilitate simultaneous drilling operations and operations auxiliary to said drilling operations.

11. A multi-activity drilling assembly as defined in claim 10 and further including:

a first tubular setback envelope positioned adjacent to said first top drive station; and

a second tubular setback envelope positioned adjacent to said second top drive station.

12. A multi-activity drilling assembly as defined in claim 11 and further including:

a tubular handling system for transferring tubular assemblies between said first tubular setback envelope and said second tubular setback envelope and said first top drive station and said second top drive station.

13. A multi-activity drilling assembly as defined in claim 9 wherein said pipe handling system includes:

a rail assembly operably extending between a position adjacent to said first top drive station and a position adjacent to said second top drive station; and

at least one tubular handling apparatus operable for traveling upon and along said rail assembly.

14. A multi-activity drilling assembly operable to be supported from a position above the surface of a body of water for conducting drilling operations to the seabed and into the bed of the body of water for a single well, said multi-activity drilling assembly including:

an interconnected superstructure operable to be mounted upon a drilling deck for simultaneously supporting drilling operations for a well and operations auxiliary to drilling operations for a well;

first means connected to said interconnected superstructure for advancing tubular members to the seabed and into the bed of the body of water; and

second means connected to said interconnected superstructure for advancing tubular members simultaneously with said first means into the body of water to the seabed wherein drilling activity can be conducted for the well from said interconnected superstructure by said first means for advancing tubular members and auxiliary drilling activity to the seabed can be simultaneously conducted for the well from said interconnected superstructure by said second means for advancing tubular members.

15. A multi-activity drilling assembly as defined in claim 14 and further including:

a first tubular setback station positioned adjacent to said first means for advancing tubular members; and

a second tubular setback stationed positioned adjacent to said second means for advancing tubular members.

16. A multi-activity drilling assembly as defined in claim 14 wherein said first and second means for advancing tubular members comprise:

a first and second top drive assembly connected to said drilling superstructure.

17. A multi-activity drilling assembly as defined in claim 14 wherein said first and second means for advancing tubular members comprise:

a first and second rotary table positioned adjacent to said drilling superstructure for assisting in performing drilling operations and for simultaneously assisting in performing operations auxiliary to drilling operations through the drilling deck.

18. A multi-activity drilling assembly as defined in claim 14 wherein said first means for advancing tubular members and said second means for advancing tubular members include:

first means for hoisting tubular members; and

second means for hoisting tubular members respectively.

21. A multi-activity assembly operable to be positioned above the surface of a body of water as defined in claim 14 wherein said first and second means for advancing tubular members include:

a first and second rotary table respectively.

19. A multi-activity assembly operable to be positioned above the surface of a body of water for conducting at least one of work over and completion operations from a drilling deck, to the seabed and into the bed of the body of water, said multi-activity assembly including:

an interconnected superstructure operable to be mounted upon a drilling deck for simultaneously supporting at least one of a work over and completion operation for a well and operations to the seabed auxiliary to said at least one said work over and completion operations for the well;

first means connected to said interconnected superstructure for advancing tubular members to the seabed and into a well at the bed of the body of water; and

second means connected to said interconnected superstructure for advancing tubular members, simultaneously with said first means, to the seabed for deployment into the well at the bed of the body of water, wherein at least one of said work over and completion activity can be conducted for a well from said interconnected superstructure by said first or second means for advancing tubular members and auxiliary activity can be simultaneously conducted to the seabed for the well from said interconnected superstructure by the other of said first or second means for advancing tubular members.

20. A multi-activity assembly operable to be positioned above the surface of a body of water, as defined in claim 19, wherein said first and second means for advancing tubular members include:

a first and second top drive assembly respectively.

22. A multi-activity assembly operable to be positioned above the surface of a body of water as defined in claim 19 wherein said first and second means for advancing tubular members include:

a first and second means for hoisting tubular members respectively.

23. A method for conducting offshore drilling operations into the bed of a body of water, for a single well, from a drilling deck operable to be positioned above the surface of the body of water, said method being conducted, at least partially, from a first station for advancing tubular members and, at least partially, from a second station for advancing tubular members, the method including the steps of:

(a) drilling a well bore comprising at least a portion of a wellhole into the bed of the body of water from the first or second station for advancing tubular members;

(b) running at least one casing from the first or second station for advancing tubular members into the at least a portion of the wellhole; and

(c) simultaneously during at least a portion of the time period utilized for performing steps (a) and (b), running a blowout preventer and riser into the body of water from the other of said first or second station for advancing tubular members to a position in proximity to the at least a portion of the wellhole in the seabed for operation on said wellhole, wherein the events of step (c) are performed independently of and during at least a portion of the same time period as the events of steps (a) and (b) to reduce the overall time necessary to perform steps (a) through (c) for conducting offshore drilling operations from the drilling deck on a single well being drilled into the bed of the body of water.

24. A method for conducting offshore drilling operations into the bed of a body of water, for a single well, from a drilling deck operable to be positioned above the surface of the body of water, as defined in claim 23, wherein:

completing the events of steps (a) through (b) including running the casing into the at least a portion of a wellhole as recited in step (b) from the first or second station for advancing tubular members and running the riser and blowout preventer recited in step (c) from the other of said first or second station for advancing tubular members such that steps (b) and (c) are completed at essentially the same time.

25. A method for conducting offshore drilling operations into the bed of a body of water, for a single well, from a drilling deck operable to be positioned above the surface of the body of water, said method being conducted, at least partially, from a first station for advancing tubular members and at least partially from a second station for advancing tubular members, the method including the steps of:

(a) drilling a well bore comprising a first portion of a wellhole into the bed of the body of water from one of said first or second stations for advancing tubular members;

(b) running a first casing from one of said first or second stations for advancing tubular members into the first portion of the wellhole;

(c) drilling at least a second portion of the wellhole having a diameter smaller than the diameter of the first portion of the wellhole into the bed of the body of water coaxially through the first casing from one of said first or second stations for advancing tubular members to a depth greater than the depth of the first portion of the wellhole;

(d) running a second, smaller diameter, casing from one of said first or second stations for advancing tubular members coaxially through the first casing and into the second, smaller diameter, portion of the wellhole drilled in step (c); and

(e) simultaneously during at least a portion of the time period utilized for performing steps (a) through (d), making-up and running a blowout preventer and riser into the body of water from one of said first or second stations for advancing tubular members not then occupied performing one of steps (a) through (d) to a position in proximity to the wellhole in the seabed, wherein the events of step (e) are performed independently of and during at least a portion of the same time period as the events of steps (a) through (d) to reduce the overall time necessary to perform steps (a) through (e) for conducting offshore drilling operations from the drilling deck, on a single well, being drilled into the bed of the body of water.

26. A method for conducting offshore drilling operations into the bed of a body of water, for a single well, from a drilling deck operable to be positioned above the surface of the body of water, as defined in claim 25, wherein said method includes:

completing the event of step (d) of running the second, smaller diameter, casing into the second portion of the wellhole from one of said first or second tubular stations and running the blowout preventer and riser recited in step (e) from the other of said first or second stations for advancing tubular members at essentially the same time.

27. A multi-activity drilling assembly operable to be supported from a position above the surface of a body of water for conducting drilling operations to the seabed and into the bed of the body of water for a single well, said multi-activity drilling assembly including:

an interconnected support superstructure operable to extend above a drilling deck for simultaneously supporting drilling operations for a well and operations auxiliary to drilling operations for a well;

first means supported by said interconnected support superstructure for advancing tubular members to the seabed and into the bed of the body of water; and

second means supported by said interconnected support superstructure simultaneously with said first means supported by said interconnected support superstructure for selectively advancing tubular members into the body of water to the seabed wherein drilling activity can be conducted for the well from said interconnected support superstructure by said first means for advancing tubular members and auxiliary drilling activity to the seabed can be simultaneously conducted for the well from said interconnected support superstructure by said second means for advancing tubular members.

28. A multi-activity drilling assembly as defined in claim 27 and further including:

a first tubular setback station positioned adjacent to said first means for advancing tubular members; and

a second tubular setback stationed positioned adjacent to said second means for advancing tubular members.

29. A multi-activity drilling assembly as defined in claim 27 wherein said first and second means for advancing tubular members comprise:

a first and second top drive assembly connected to said interconnected support superstructure respectively.

30. A multi-activity drilling assembly as defined in claim 27 wherein said first and second means for advancing tubular members comprise:

a first and second rotary table positioned adjacent to said interconnected support superstructure for assisting in performing drilling operations and for simultaneously assisting in performing operations auxiliary to drilling operations respectively through the drilling deck.

31. A multi-activity drilling assembly as defined in claim 27 wherein said first means for advancing tubular members and said second means for advancing tubular members include:

first means for hoisting tubular members; and

second means for hoisting tubular members respectively.

32. A multi-activity drilling assembly operable to be supported from a position above the surface of a body of water for conducting drilling operations to the seabed and into the bed of the body of water, said multi-activity drilling assembly including:

an interconnected support superstructure operable to extend above a drilling deck for simultaneously supporting drilling operations for a well and operations auxiliary to drilling operations for the well;

a first tubular advancing structure supported by said interconnected support superstructure for advancing tubular members to the seabed and into the bed of body of water;

a second tubular advancing structure supported by said interconnected support superstructure and being operable to selectively advance tubular members simultaneously with said first tubular advancing structure to the seabed and into the bed of the body of water wherein drilling activity can be conducted for the well from said interconnected support superstructure by said first or second tubular advancing structure and auxiliary drilling activity to the seabed can be simultaneously conducted for the well from said interconnected support superstructure by the other of said first or second tubular advancing structure.

33. A multi-activity drilling assembly as defined in claim 32 and further including:

a first tubular setback station positioned adjacent to said first tubular advancing structure; and

a second tubular setback stationed positioned adjacent to said second tubular advancing structure.

34. A multi-activity drilling assembly as defined in claim 32 wherein said first and second tubular advancing structures comprise:

a first and second top drive assembly connected to said interconnected support superstructure respectively.

35. A multi-activity drilling assembly as defined in claim 32 wherein said first and second tubular advancing structures comprise:

a first and second rotary table positioned adjacent to said interconnected support superstructure for assisting in performing drilling operations and for simultaneously assisting in performing operations auxiliary to drilling operations respectively through the drilling deck.

36. A multi-activity drilling assembly as defined in claim 32 wherein said first tubular advancing station and said second tubular advancing station include:

a first drawworks for hoisting tubular members; and

a second drawworks for hoisting tubular members respectively.

37. A method for conducting offshore drilling operations into the bed of a body of water, for a single well, from a drilling deck operable to be positioned above the surface of the body of water, said method being conducted, at least partially, from a first station for advancing tubular members and at least partially from a second station for advancing tubular members, the method including the steps of:

(a) advancing a first tubular member extending to the seabed over a wellhole from an interconnected support superstructure;

(b) advancing a second tubular member, having a distal end extending to the seabed, adjacent to said wellhole from said interconnected support superstructure;

(c) removing said first tubular member from said wellhole; and

(d) aligning said distal end of said second tubular member with said wellhole at the seabed for conducting operations auxiliary to said drilling operations using said second tubular member.

38. A multi-activity drilling assembly operable to be supported from a position above the surface of a body of water for conducting drilling operations to the seabed and into the bed of the body of water for a single well, said multi-activity drilling assembly including:

an interconnected drilling superstructure operable to be mounted upon a drilling deck for simultaneously supporting drilling operations for a well and operations auxiliary to drilling operations for a well;

a first tubular advancing station connected to said interconnected drilling superstructure for advancing tubular members to the seabed and into the bed of the body of water; and

a second tubular advancing station connected to said interconnected drilling superstructure for advancing tubular members simultaneously with said first means into the body of water to the seabed wherein drilling activity can be conducted for the well from said interconnected drilling superstructure by said first means for advancing tubular members and auxiliary drilling activity to the seabed can be simultaneously conducted for the well from said interconnected drilling superstructure by said second means for advancing tubular members.

39. A multi-activity drilling assembly as defined in claim 38 and further including:

a first tubular setback station positioned adjacent to said first tubular advancing station; and

a second tubular setback stationed positioned adjacent to said second tubular advancing station.

40. A multi-activity drilling assembly as defined in claim 38 wherein said first and second tubular advancing stations comprise:

a first and second top drive assembly connected to said interconnected drilling superstructure.

41. A multi-activity drilling assembly as defined in claim 38 wherein said first and second means for advancing tubular members comprise:

a first and second rotary table positioned adjacent to said interconnected drilling superstructure for assisting in performing drilling operations and for simultaneously assisting in performing operations auxiliary to drilling operations through the drilling deck.

42. A multi-activity drilling assembly as defined in claim 38 wherein said first tubular advancing station and said second tubular advancing include:

a first drawworks for hoisting tubular members; and

a second drawworks for hoisting tubular members respectively.