High-strength aluminum-based alloy

• US 6,056,802 A
• Filed: 07/09/1997
• Issued: 05/02/2000
• Est. Priority Date: 07/18/1996
• Status: Expired due to Fees

• Current Assignee: YKK Corporation
• Original Assignee: YKK Corporation
• Inventors: Saito, Koji, Kita, Kazuhiko
• Primary Examiner(s): WYSZOMIERSKI, GEORGE P
• Application Number:
  US08/890,549
• Time in Patent Office: 1,028 Days
• Field of Search: 75/249, 148/437-440
• US Class Current: 75/249
• CPC Class Codes: B22F 2201/20 Use of vacuum
• CPC Class Codes: B22F 3/14 simultaneously
• CPC Class Codes: C22C 1/0416 Aluminium-based alloys
• CPC Class Codes: C22C 45/08 with aluminium as the major constituent

Abstract

A high-strength aluminum-based alloy consisting essentially of a composition represented by the general formula: Al_bal Mn_a M_b or Al_bal Mn_a M_b TM_c wherein M represents one or more members selected from the group consisting of Ni, Co, Fe and Cu, TM represents one or more members selected from the group consisting of Ti, V, Cr, Y, Zr, La, Ce and Mm and a, b and c each represent an atomic percent (at %) in the range of 2≦a≦5, 2≦b≦6 and 0<c≦2 and containing monoclinic crystals of an intermetallic compound of an Al₉ Co₂ -type structure in the structure thereof. The Al-based alloy has excellent mechanical properties including a high hardness, high strength and high elongation.

Claims

1. A high-strength aluminum-based alloy consisting essentially of a composition represented by the general formula:

space="preserve" listing-type="equation">Al.sub.bal Mn.sub.a M.sub.b TM.sub.c

wherein M represents one or more members selected from the group consisting of Ni, Co, Fe and Cu, TM represents one or more members selected from the group consisting of Ti, V, Cr, Y, Zr, La, Ce and Mm and a, b and c each represent an atomic percent (at %) in the range of 2≦

a≦

5, 2≦

b≦

4 and 0<

c≦

2 and containing 10 to 80% volume fraction monoclinic crystals of an intermetallic compound of an Al₉ Co₂ -type structure in the structure thereof, and wherein the high-strength aluminum-based alloy has a structure comprising the monoclinic crystals and aluminum, or the monoclinic crystals and a supersaturated solid solution of aluminum.

2. The high-strength aluminum-based alloy according to claim 1, which has an elongation of at least 5%.

3. The high-strength aluminum-based alloy according to claim 1, which further contains intermetallic compounds formed from one or more of Al, M, Mn, TM, and Q, Q being at least one element selected from the group consisting of Mg, Si and Zn.

4. The high-strength aluminum-based alloy according to claim 1, which is any of a rapidly solidified material, a heat-treated material obtained by heat-treating the rapidly solidified material or a compacted and consolidated material obtained by compacting and consolidating the rapidly solidified material.

5. The high-strength aluminum-based alloy according to claim 1, wherein the high-strength aluminum alloy further comprises 0 to 2 at. % of Q, Q being at least one element selected from the group consisting of Mg, Si and Zn.