Battery charger with maximum power tracking

• US 6,057,665 A
• Filed: 09/18/1998
• Issued: 05/02/2000
• Est. Priority Date: 09/18/1998
• Status: Expired due to Fees

• Current Assignee: Fire Wind & Rain Technologies LLC
• Original Assignee: Fire Wind & Rain Technologies LLC
• Inventors: Schlanger, William J., Herniter, Marc E.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US09/156,228
• Time in Patent Office: 592 Days
• Field of Search: 320/101, 320/123, 320/137, 320/139, 320/140, 320/143, 320/163, 320/DIG. 28, 320/DIG. 29, 136/242, 136/290, 136/291, 136/293, 323/299, 323/303, 323/906
• US Class Current: 320/101
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y10S 323/906 Solar cell systems

Abstract

Apparatus and attendant methodology for extracting maximum power from an energy source, such as a photo voltaic panel, an array of photo voltaic panels, or a windmill and delivering that power to a battery or an array of batteries is disclosed. The apparatus determines the maximum operating point of the energy source, and circuits and circuit topologies are presented for extracting the energy. The apparatus eliminates the problem of finding local maximum points, and problems attendant variations of the absolute maximum power point as a function of temperature, insolation, array construction, and photo voltaic panel manufacturing tolerances. The energy source supplies power in the form of a voltage and charges the batteries with a controllable current source.

Claims

1. A charger for charging a battery with a current mode feedback from an energy source providing electrical power, said charger comprising in combination:

(a) a switch having a controllable duty cycle;

(b) first means for providing a first feedback signal commensurate with the instantaneous switch current;

(c) second means for providing a second feedback signal commensurate with the average current flowing to the battery; and

(d) a control circuit responsive to said first and second feedback signals, the voltage at the energy source and the voltage at the battery for generating a gate signal to control the duty cycle of said switch and maximize the power level delivered by the energy source to the battery.

2. The charger as set forth in claim 1 including an inductor adapted to pass the current generated by the energy source to said switch.

3. The charger as set forth in claim 2 including a diode disposed between said switch and the battery.

4. The charger as set forth in claim 1 wherein the energy source is a plurality of photo voltaic panels and wherein the battery includes a plurality of batteries.

5. The charger as set forth in claim 1 wherein the energy source is a photo voltaic array.

6. A charger for charging a battery with constant current from an energy source providing electrical power, said charger comprising in combination:

(a) a switch having a controllable duty cycle;

(b) first means for providing a first feedback signal commensurate with the instantaneous switch current;

(c) second means for providing a second feedback signal commensurate with the current drawn from the energy source; and

(d) a control circuit responsive to said first and second feedback signals, the voltage at the energy source, and the voltage at the battery for generating a gate signal to control the duty cycle of said switch and maximize the power level delivered by the energy source.

7. The charger as set forth in claim 6 including an inductor adapted to pass the current generated by the energy source to said switch.

8. The charger as set forth in claim 7 including a diode disposed between said switch and the battery.

9. The charger as set forth in claim 6 wherein the energy source is a plurality of photo voltaic panels and wherein the battery includes a plurality of batteries.

10. The charger as set forth in claim 6 wherein the energy source is a photo voltaic array.

11. A charger for charging a battery from an energy source which may have a voltage lower than the battery voltage, said charger comprising in combination:

(a) a switch having a controllable duty cycle;

(b) first means for providing a first feedback signal commensurate with the instantaneous switch current;

(c) second means for providing a second feedback signal commensurate with the current drawn from the energy source;

(d) a transformer having a primary coil in series with the energy source and said switch and a secondary coil in series with the battery; and

(e) a control circuit responsive to said first and second feedback signals, the voltage at the energy source and the voltage at the battery for generating a gate signal to control the duty cycle of said switch.

12. The charger as set forth in claim 11 wherein said second providing means comprises a current monitor for developing said second feedback signal.

13. The charger as set forth in claim 11 including a diode disposed between the secondary coil and the battery.

14. The charger as set forth in claim 11 wherein the energy source is a photo voltaic array having a voltage less than the voltage of the battery.

15. The charger as set forth in claim 14 including a plurality of photo voltaic panels connected in series and a plurality of batteries connected in series.

16. A charger for charging a battery from an energy source which may have a voltage lower than the battery, said charger comprising in combination:

(a) a transformer having a center tap in the primary coil and a center tap in the secondary coil;

(b) first means for connecting the energy source across the center tap of the primary coil and ground;

(c) a first switch for interconnecting one end of the primary coil through a resistor to ground;

(d) a second switch for interconnecting another end of the primary coil through the resistor to ground;

(e) second means for connecting the battery across the center tap of the secondary coil and the opposed ends of the secondary coil through diodes;

(f) first means for providing a first feedback signal commensurate with the instantaneous switch current;

(g) second means for providing a second feedback signal commensurate with the current flowing to the battery; and

(h) a control circuit responsive to said first and second feedback signals, the voltage at the energy source and the voltage at the battery for generating first and second gate signals to control the duty cycles of said first and second switches, respectively, and maximize the power level delivered by the energy source to the battery.

17. The charger as set forth in claim 16 wherein the energy source is a photo voltaic array having a voltage less than the voltage of the battery.

18. The charger as set forth in claim 17 including a plurality of photo voltaic panels connected in series and a plurality of batteries connected in series.

19. The charger as set forth in claim 16 wherein said second providing means comprises a current monitor for developing said second feedback signal.

20. A charger for charging a battery from an energy source which may have a voltage lower than the battery, said charger comprising in combination:

(a) a transformer having a center tap in the primary coil and a center tap in the secondary coil;

(b) first means for connecting the energy source across the center tap of the primary coil and ground;

(c) a first switch for interconnecting one end of the primary coil through a resistor to ground;

(d) a second switch for interconnecting another end of the primary coil through the resistor to ground;

(e) second means for connecting the battery across the center tap of the secondary coil and the opposed ends of the secondary coil through diodes;

(f) first means for providing a first feedback signal commensurate with the instantaneous switch current;

(g) second means for providing a second feedback signal commensurate with the current flowing from the energy source; and

(h) a control circuit responsive to said first and second feedback signals, the voltage at the energy source and the voltage at the battery for generating first and second gate signals to control the duty cycle of said first and second switches, respectively, and maximize the power level delivered by the energy source to the battery.

21. The charger as set forth in claim 20 wherein the energy source is a photo voltaic array having a voltage less than the voltage of the battery.

22. The charger as set forth in claim 21 including a plurality of photo voltaic panels connected in series and a plurality of batteries connected in series.

23. The charger as set forth in claim 20 wherein said second providing means comprises a current monitor for developing said second feedback signal.

24. A charger for charging a battery from an energy source which may have a voltage lower than the battery, said charging comprising in combination:

(a) a transformer having a center tap in the primary coil interconnected with a center tap in the secondary coil;

(b) first means for connecting the energy source across the center tap of the primary coil and a ground common to the energy source and the battery;

(c) a first switch for interconnecting one end of the primary coil through a resistor to ground;

(d) a second switch for interconnecting another end of the primary coil through the resistor to ground;

(e) second means for connecting the battery to opposed ends of the secondary coil through diodes and to the ground common with the energy source;

(f) first means for providing a first feedback signal commensurate with the instantaneous switch current;

(g) second means for providing a second feedback signal commensurate with the current flowing to the battery; and

(h) a control circuit responsive to said first and second feedback signals, the voltage at the energy source and the voltage at the battery for generating first and second gate signals to control the duty cycles of said first and second switches, respectively, and maximize the power level delivered by the energy source to the battery.

25. The charger as set forth in claim 24 wherein the energy source is a photo voltaic array having a voltage less than the voltage of the battery.

26. The charger as set forth in claim 25 including a plurality of photo voltaic panels connected in series and a plurality of batteries connected in series.

27. The charger as set forth in claim 24 wherein said second providing means comprises a current monitor for developing said second feedback signal.

28. A charger for charging a battery from an energy source which may have a voltage lower than the battery, said charging comprising in combination:

(a) a transformer having a center tap in the primary coil interconnected with a center tap in the secondary coil;

(b) first means for connecting the energy source across the center tap of the primary coil and a ground common to the energy source and the battery;

(c) a first switch for interconnecting one end of the primary coil through a resistor to ground;

(d) a second switch for interconnecting another end of the primary coil through the resistor to ground;

(e) second means for connecting the battery to opposed ends of the secondary coil through diodes and to the ground common with the energy source;

(f) first means for providing a first feedback signal commensurate with the instantaneous switch current;

(g) second means for providing a second feedback signal commensurate with the current flowing from the energy source; and

(h) a control circuit responsive to said first and second feedback signals, the voltage at the energy source and the voltage at the battery for generating first and second gate signals to control the duty cycles of said first and second switches, respectively, and maximize the power level delivered by the energy source to the battery.

29. The charger as set forth in claim 28 wherein the energy source is a photo voltaic array having a voltage less than the voltage of the battery.

30. The charger as set forth in claim 29 including a plurality of photo voltaic panels connected in series and a plurality of batteries connected in series.

31. The charger as set forth in claim 28 wherein said second providing means comprises a current monitor for developing said second feedback signal.