Vibrational transducer

• US 6,057,753 A
• Filed: 07/01/1998
• Issued: 05/02/2000
• Est. Priority Date: 07/03/1997
• Status: Expired due to Fees

• Current Assignee: Projects Unlimited Incorporated
• Original Assignee: Projects Unlimited Incorporated
• Inventors: Myers, John L.
• Primary Examiner(s): Hofsass, Jeffery A.
• Assistant Examiner(s): TRIEU, VAN THANH
• Application Number:
  US09/108,522
• Time in Patent Office: 671 Days
• Field of Search: 340/407.1, 340/311.1, 340/825.46, 340/825.44, 310/90, 310/90.5, 310/81, 381/200
• US Class Current: 340/407.1
• CPC Class Codes: G08B 6/00 Tactile signalling systems, e.g. personal calling systems
• CPC Class Codes: H02K 21/20 having windings each turn of which co-operates only with poles of one polarity, e.g. homopolar machine
• CPC Class Codes: H02K 2211/03 Machines characterised by circuit boards, e.g. pcb
• CPC Class Codes: H02K 3/47 Air-gap windings, i.e. iron-free windings
• CPC Class Codes: H02K 5/00 Casings; Enclosures; Supports
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132
• CPC Class Codes: H02K 7/063 integrally combined with motor parts, e.g. motors with eccentric rotors
• CPC Class Codes: H04R 1/00 Details of transducers, loudspeakers or microphones

Abstract

A vibrating transducer or alarm for a pager, cellular telephone and the like, includes a single coil wound in a longitudinal direction to enclose a chamber extending in the longitudinal direction; a planar substrate, bonded to an outer wall formed by the coil; a switching power source, operatively coupled to the coil, for producing an oscillating magnetic field within the chamber; and an eccentric weight rotor assembly extending within the chamber, where the rotor assembly includes a permanent magnet that provides a rotational force to the rotor assembly when acted upon by the oscillating magnetic field.

Claims

1. a vibrational transducer comprising:

a coil wound in a longitudinal direction to enclose a chamber extending in the longitudinal direction;

a switching power source, operatively coupled to the coil, for producing an oscillating magnetic field within the chamber;

a rotor assembly extending within the chamber, the rotor assembly including a permanent magnet, the rotor assembly having a rotational axis and a center of mass, the center of mass being located radially distal from the rotational axis the magnet having a direction of magnetization; and

a magnetically susceptible object positioned in close proximity to the coil, mis-aligning the magnet'"'"'s direction of magnetization with a longitudinal axis of the coil when the switching power source is not active.

2. The vibrational transducer of claim 1, wherein the switching power source includes:

a controller for controlling production of switching power; and

a comparator operatively coupled to the coil for detecting a longitudinal component of the magnet'"'"'s travel, and for generating a directional signal indicative of the longitudinal component detected, the directional signal being sent to the controller;

wherein the controller controls the production of switching power responsive to the directional signal.

3. The vibrational transducer of claim 2, wherein the controller is a microprocessor.

4. The vibrational transducer of claim 1, wherein the rotor is journaled on a pair of sleeve bearings mounted within the chamber to opposing walls formed by the coil.

5. The vibrational transducer of claim 1, further comprising a planar substrate material bonded to an outer wall formed by the coil.

6. The vibrational transducer of claim 5, wherein the substrate is an epoxy-glass substrate.

7. The vibrational transducer of claim 5, wherein the substrate is adapted to be surface mounted to a printed circuit board.

8. The vibrational transducer of claim 7, wherein the switching power source includes:

a controller for controlling production of switching power; and

a comparator operatively coupled to the coil for detecting a longitudinal component of the magnet'"'"'s travel, and for generating a directional signal indicative of the longitudinal component detected, the directional signal being sent to the controller;

wherein the controller controls the production of switching power responsive to the directional signal;

wherein the controller and the comparator are mounted to the printed circuit board.

9. The vibrational transducer of claim 1, wherein the switching power source includes:

a controller for controlling the production of switching power; and

a Hall Effect switch positioned near the magnet for detecting a position of the magnet within the coil and for generating a positional signal indicative of the magnet'"'"'s position within the coil, the positional signal being sent to the controller;

wherein the controller controls the production of switching power responsive to the positional signal.

10. The vibrational transducer of claim 1, wherein the switching power source includes an H-bridge circuit operatively coupled to the coil and a controller operatively coupled to the H-bridge circuit.

11. The vibrational transducer of claim 1, wherein the positioning of the magnetically susceptible object mis-aligns the magnet'"'"'s direction of magnetization with a longitudinal axis of the coil at a substantially 90°

angle, when the switching power source is not active, thereby facilitating maximum torque on the magnet upon the application of switching power to the coil.

12. A vibrational transducer comprising:

a coil wound in a longitudinal direction to enclose a chamber extending in the longitudinal direction;

a switching power source, operatively coupled to the coil, for producing an oscillating magnetic field within the chambers and

a rotor assembly extending within the chamber, the rotor assembly including a permanent magnet, the rotor assembly having a rotational axis and a center of mass, the center of mass being located radially distal from the rotational axis;

wherein the rotor assembly includes a rotor, the magnet is mounted to the rotor, and the magnet has a center of mass located radially distal from the rotational axis; and

wherein the magnet is substantially semi-cylindrical, the magnet having a hub, and the magnet is mounted to the rotor substantially along its hub.

13. The vibrational transducer of claim 12, wherein the magnet has a radial axis of symmetry normal to the rotational axis and is magnetized in a direction parallel to the radial axis of symmetry.

14. The vibrational transducer of claim 13, wherein the rotor assembly is mounted to the coil within the chamber and the rotational axis is substantially perpendicular to the longitudinal direction.

15. A vibrational transducer comprising:

a coil wound in a longitudinal direction to enclose a chamber extending in the longitudinal direction;

a switching power source, operatively coupled to the coil, for producing an oscillating magnetic field within the chamber; and

a rotor assembly extending within the chamber, the rotor assembly including a permanent magnet, the rotor assembly having a rotational axis and a center of mass, the center of mass being located radially distal from the rotational axis;

wherein the coil is a bifilar wound coil.

16. A vibrational transducer comprising:

a coil wound in a longitudinal direction to enclose a chamber extending in the longitudinal direction;

a switching power source, operatively coupled to the coil, for producing an oscillating magnetic field within the chamber; and

a rotor assembly extending within the chamber, the rotor assembly including a permanent magnet, the rotor assembly having a rotational axis and a center of mass, the center of mass being located radially distal from the rotational axis;

wherein the switching power source includes a swept frequency driver circuit operatively coupled to the coil.

17. The vibrational transducer of claim 16, wherein the swept frequency driver circuit is a dual-input swept frequency driver circuit.

18. The vibrational transducer of claim 16, wherein the swept frequency driver circuit is a single-input swept frequency driver circuit.

19. The vibrational transducer of claim 16, wherein the swept frequency driver circuit is programmed to sweep a half-period of output switching from a first half-period to a second half-period following an exponential sweep envelope.

20. The vibrational transducer of claim 19, wherein the swept frequency driver circuit is further programmed to cease output switching for a predetermined period of time between each sweep.

21. The vibrational transducer of claim 20, wherein the first frequency is approximately 10 Hz and the second frequency is approximately 74 Hz.

22. The vibrational transducer of claim 19, wherein the swept frequency driver circuit is programmed to sweep the frequency of output switching from a first frequency to a second frequency, the first frequency being sufficiently low so as to be able to start rotation of the rotor from a rest position.

23. A vibrational transducer comprising:

a coil wound in a longitudinal direction to enclose a chamber extending in the longitudinal direction;

a switching power source, operatively coupled to the coil, for producing an oscillating magnetic field within the chamber; and

a rotor assembly positioned within the chamber and including a rotor and a permanent magnet mounted to the rotor, the rotor assembly having a rotational axis and a center of mass located radially distal from the rotational axis, the magnet having a direction of magnetization; and

a means for mis-aligning the magnet'"'"'s direction of magnetization with the longitudinal direction of the coil when the switching power source is not active.

24. A vibrational transducer comprising:

a coil wound in a longitudinal direction to enclose a chamber extending in the longitudinal direction;

a switching power source, operatively coupled to the coil, for producing an oscillating magnetic field within the chamber; and

a rotor mounted for rotation within the chamber, the rotor including a permanent magnet, the rotor having a rotational axis and a center of mass, the center of mass being located radially distal from the rotational axis;

the shape of the rotor being at least partially cylindrical, wherein the rotational axis is parallel to the cylindrical axis of the rotor.

25. The vibrational transducer of claim 24, wherein the height of the rotor is shorter than the diameter of the rotor.