Modular vehicle construction and transportation system

• US 6,059,058 A
• Filed: 09/03/1997
• Issued: 05/09/2000
• Est. Priority Date: 09/03/1997
• Status: Expired due to Term

• Current Assignee: Ged Patents Ltd.
• Original Assignee: Gordon E. Dower
• Inventors: Dower, Gordon E.
• Primary Examiner(s): Camby, Richard M.
• Application Number:
  US08/922,385
• Time in Patent Office: 979 Days
• Field of Search: 180/65.1, 180/65.6, 180/65.3, 180/65.8, 180/298, 180/299, 180/89.1, 180/89.17, 180/89.18, 180/312, 180/311
• US Class Current: 180/65.22
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/0472 from below
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 1/02 to electric heating circuits
• CPC Class Codes: B60L 2200/46 Vehicles with auxiliary ad-on propulsions, e.g. add-on electric motor kits for bicycles
• CPC Class Codes: B60L 2270/40 related to technical updates when adding new parts or software
• CPC Class Codes: B60L 50/52 characterised by DC-motors
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B62D 63/025 Modular vehicles superstructures for busses having modular sections B62D31/025
• CPC Class Codes: B62D 65/005 Inspection and final control devices
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A modular vehicle comprises a preassembled undercarriage module, a preassembled overcarriage module, and coupling means for releasably coupling the overcarriage module to the undercarriage module. The undercarriage module includes wheels for permitting travel of the vehicle on a travelling surface, means for holding a power source for supplying operating power to the vehicle, and means for directing controlled motive power from the power source to at least one of the wheels. The overcarriage module includes control means linkable with the undercarriage module for controlling operation of the vehicle. When the power source associated with a first undercarriage module is in need of maintenance service, there is provided a method of handling an overcarriage module coupled to the first undercarriage module comprising the steps of decoupling and separating the two modules; then releasably coupling the overcarriage module to a second one of such undercarriage modules, the associated power source of the second undercarriage module not being in need of maintenance service; then operating the overcarriage module and the second undercarriage module together as a vehicle while providing the maintenance service required by the power source of the first undercarriage module.

Claims

1. A modular vehicle for providing transportation, said vehicle comprising:

(a) a preassembled self-supporting undercarriage module, said undercarriage module including;

(i) wheels for providing full support for said undercarriage module on a travelling surface and for enabling travel of said vehicle on said surface;

(ii) a compartment for holding a power source for supplying operating power to said vehicle, said compartment including a cover normally enclosing said power source from above, said cover being removable for permitting the servicing of said power source while said power source remains in situ in said compartment; and

,

(iii) means for directing controlled motive power from said power source to at least one of said wheels;

(b) a preassembled self-supporting overcarriage module normally carried wholly atop said undercarriage module, said overcarriage module including control means linkable with said undercarriage module for controlling operation of said vehicle; and

,

(c) coupling means for releasably coupling said overcarriage module to said undercarriage module, said control means linking with said undercarriage module when said modules are so coupled.

2. A vehicle as defined in claim 1, wherein said coupling means permits said overcarriage module to be lifted upwardly from its coupled position with said undercarriage module upon the decoupling of said modules.

3. A vehicle as defined in claim 1, wherein said overcarriage module includes a plurality of support members for supporting said overcarriage module on an underlying support means when said overcarriage module is decoupled from said undercarriage module.

4. A vehicle as defined in claim 3, wherein each of said support members is movable between an extended position extending outwardly from said overcarriage module and a retracted position.

5. A vehicle as defined in claim 3, wherein each of said support members comprises a support arm and a wheel mounted to said support arm for riding on said underlying support means.

6. A vehicle as defined in claim 1, wherein said overcarriage module includes a plurality of support members for supporting said overcarriage module on a pair of spaced rails when said overcarriage module is decoupled from said undercarriage module, each of said support members comprising a support arm and a wheel mounted to said support arm for riding on one of said rails.

7. A vehicle as defined in claim 6, wherein each of said support members is movable between an extended position extending outwardly from said overcarriage module for engaging said rails and a retracted position.

8. A vehicle as defined in claim 1, wherein said power source comprises a rechargeable battery.

9. In a vehicle transportation system comprising a plurality of preassembled self-supporting vehicle undercarriage modules and a plurality of preassembled self-supporting vehicle overcarriage modules wherein:

any selected one of said overcarriage modules is releasably couplable wholly atop any selected one of said undercarriage modules for operation of said selected modules together as a vehicle;

each of said undercarriage modules includes an associated power source in the module for supplying vehicle operating power;

a first one of said overcarriage modules is releasably coupled to a first one of said undercarriage modules, the associated power source of said first undercarriage module being in need of maintenance service,

a method of handling said first overcarriage module and said first undercarriage module at a predetermined site, said method comprising the steps of;

(a) decoupling and separating said first overcarriage module from said first undercarriage module;

then,

(b) releasably coupling said first overcarriage module wholly atop a second one of said undercarriage modules, the associated power source of said second undercarriage module not being in need of maintenance service;

(c) linking with said second undercarriage module a control means included with said first overcarriage module for controlling operation of said first overcarriage module and said second undercarriage module together as a vehicle;

(d) providing maintenance service to the associated power source of said first undercarriage module while the same remains in situ in said first undercarriage module; and

,

(e) after providing said service, making said first undercarriage module available at said site for subsequent exchange with any of said other undercarriage modules.

10. A method as defined in claim 9 further including the steps of:

(a) releasably coupling a second one of said overcarriage modules wholly atop said first undercarriage module after the associated power source of said first undercarriage module has received the maintenance service required;

(b) linking with said first undercarriage module a control means included with said second overcarriage module for controlling operation of said second overcarriage module and said first undercarriage module together as a vehicle.

11. A method as defined in claim 9 wherein the associated power source of each of said undercarriage modules comprises a rechargeable battery.

12. A method as defined in claim 11 wherein the step of providing said required maintenance service comprises recharging the battery of the associated power source of said first undercarriage module.

13. In a vehicle transportation system comprising a plurality of preassembled self-supporting vehicle undercarriage modules and a preassembled self-supporting vehicle overcarriage module releasably coupled wholly atop a first one of said undercarriage modules for operation together with said first undercarriage module as a vehicle, each undercarriage module including an associated power source in said module for supplying vehicle operating power, each such power source being in need of periodic maintenance service, a method of exchanging a second one of said undercarriage modules for said first undercarriage module and providing maintenance service to the associated power source of said first undercarriage module, said method comprising the steps of:

(a) driving said first undercarriage module with said overcarriage module coupled thereto to a module exchange site;

(b) then decoupling said overcarriage module from said first undercarriage module;

(c) then separating said overcarriage module and said first undercarriage module to permit coupling alignment between said overcarriage module and said second undercarriage module;

(d) then positioning said overcarriage module and said second undercarriage module in coupling alignment;

(e) then releasably coupling said overcarriage module wholly atop said second undercarriage module, and linking with said second undercarriage module a control means included with said overcarriage module for controlling operation of said overcarriage module and said second undercarriage module together as a vehicle;

(f) then driving said second undercarriage module with said overcarriage module coupled thereto away from said exchange site; and

,

(g) after said separating step, providing maintenance service to said associated power source of said first undercarriage module while the same remains in situ in said first undercarriage module and then making said first undercarriage module available for subsequent exchange with any of said other undercarriage modules.

14. A method as defined in claim 13, wherein said separating step comprises the step of lifting said overcarriage module upwardly from its coupled position with said first undercarriage module, then moving said first undercarriage module from beneath said overcarriage module.

15. A method as defined in claim 13, wherein said positioning step comprises the steps of:

(a) moving said second undercarriage module to a position beneath said overcarriage module while said overcarriage module remains lifted;

(b) then lowering said overcarriage module on said undercarriage module.

16. A method as defined in claim 13, wherein said overcarriage module includes a plurality of support members for supporting said overcarriage module on a pair of spaced rails situate at said exchange site, each of said support members comprising a support arm and a wheel mounted to said support arm for riding on one of said rails, and wherein said separating step comprises the steps of:

(a) aligning said wheels with said rails to ride on said rails;

(b) advancing said overcarriage module o n said rails while progressively vertically separating said overcarriage module from its coupled position with said first undercarriage module.

17. A method as defined in claim 16, wherein each of said support members is movable between an extended position extending outwardly from said overcarriage module and a retracted position, and wherein said aligning step comprises the movement of each support member from its retracted position to its extended position.