Spot welding system

• US 6,059,169 A
• Filed: 12/22/1997
• Issued: 05/09/2000
• Est. Priority Date: 04/25/1996
• Status: Expired due to Fees

• Current Assignee: Fanuc Ltd (Fanuc Corporation)
• Original Assignee: Fanuc Ltd (Fanuc Corporation)
• Inventors: Okada, Takeshi, Nihei, Ryo
• Primary Examiner(s): Ryan, Patrick
• Assistant Examiner(s): STONER, KILEY SHAWN
• Application Number:
  US08/981,453
• Time in Patent Office: 869 Days
• Field of Search: 228/45, 228/8, 228/102, 228/44.3, 901/42
• US Class Current: 228/45
• CPC Class Codes: B23K 11/314 Spot welding guns, e.g. mounted on robots
• CPC Class Codes: B23K 37/047 moving work to adjust its position between soldering, welding or cutting steps B23K37/053 takes precedence

Abstract

A spot welding system employing parallel link robots arranged densely with one another. When an arrival of a workpiece W being conveyed is detected by a camera CM, a frame moves along guides to start tracking of the workpiece, and a plurality of robots RB1-RB4, each having a parallel link with a plurality of expandable/retractable arms and a wrist mounted on a distal end of the parallel link, start operation. A plurality of points on the workpiece are welded by spot welding guns G1-G4 attached to the wrists of the respective robots. Proximal end portions of the expandable/retractable arms are swingably supported by an upright wall of the frame, and the respective robots are disposed so as to project from the frame. The parallel link robots may be suspended from the frame to be arranged densely.

Claims

1. A spot welding system comprising:

a frame;

a plurality of robots, each robot having a plurality of arms and a wrist, the wrist having a plurality of drive axes, each of the plurality of arms being expandable and retractable and having distal and proximal ends, the proximal ends of the plurality of arms being supported by the frame, the distal ends of the plurality of arms of each robot being connected to the wrist of the robot such that for each robot, the plurality of arms commonly support the wrist; and

a welding gun attached to the wrist of each robot.

2. A spot welding system according to claim 1, wherein the plurality of arms project through the frame respectively at frame/arm interfaces, the spot welding system further comprising bearings attached to the frame at the frame/arm interfaces.

3. A spot welding system according to claim 1, wherein the tool of each robot is positioned in the vicinity of a workpiece travelling in a conveying direction, the frame being supported for movement in the conveying direction.

4. A spot welding system according to claim 1, wherein:

the tool of each robot is positioned in the vicinity of a workpiece travelling in a conveying direction, the workpiece being conveyed by a conveyer located along a floor under the workpiece; and

the frame is positioned next to the workpiece such that the plurality of robots project laterally into a plane generally perpendicular with the floor.

5. A spot welding system according to claim 1, wherein:

the tool of each robot is positioned in the vicinity of a workpiece travelling in a conveying direction, the workpiece being conveyed by a conveyer located along a floor under the workpiece, and

the frame is positioned above the workpiece such that the plurality of robots are suspended from the frame to project into a plane parallel with the floor.

6. A spot welding system according to claim 3, further comprising a camera for detecting the workpiece being conveyed, such that when the workpiece is detected by said camera, said robots carry out spot welding on said workpiece while said frame moves in the conveying direction to track the position of the workpiece.