Active suspension system for vehicle seats

• US 6,059,253 A
• Filed: 05/14/1996
• Issued: 05/09/2000
• Est. Priority Date: 05/14/1996
• Status: Expired due to Term

• Current Assignee: Sears Manufacturing Co.
• Original Assignee: Sears Manufacturing Co.
• Inventors: Brodersen, Cole T., Koutsky, L. John
• Primary Examiner(s): King, Anita M.
• Application Number:
  US08/649,945
• Time in Patent Office: 1,456 Days
• Field of Search: 248/550, 248/138, 248/395, 248/394, 248/393, 248/418, 248/425, 248/631, 248/583, 180/282, 73/652, 318/648
• US Class Current: 248/550
• CPC Class Codes: B60N 2/39 Seats tiltable to compensate for roll inclination of vehicles
• CPC Class Codes: B60N 2/501 actively controlled suspension, e.g. electronic control
• CPC Class Codes: B60N 2/502 attached to the base of the seat B60N2/504 takes precedence
• CPC Class Codes: B60N 2/505 Adjustable suspension including height adjustment
• CPC Class Codes: B60N 2/525 using gas
• CPC Class Codes: B60N 2/527 using liquids
• CPC Class Codes: B62D 33/0608 pneumatic or hydraulic suspension

Abstract

An active suspension system for limiting movement of a vehicle seat in two or more directions, up to and including six directions, in response to vehicle movement. The active suspension system includes seat actuating members and sensors for monitoring movement of the vehicle and/or the vehicle seat, and the seat actuating members. The seat actuating members also function to provide mechanical support for the vehicle seat. A control system accepts feedback from the sensors and responsively directs movement of the seat actuating members to limit seat movement in response to vehicle movement. A method for using an active suspension system to limit seat movement in response to vehicle movement also forms part of the present invention.

Claims

1. A vehicle seat and active suspension assembly for limiting movement of the vehicle seat comprising:

a plurality of seat actuating members operatively associated with the vehicle seat, the actuating members being adapted to control two or more different aspects of movement of the seat with respect to a vehicle and to support a load applied to the seat;

sensors for monitoring movement of the vehicle and the seat actuating members, the sensors generating signals indicative of vehicle movement; and

a control system to generate a counter movement of the seat actuating members in response to the sensor signals, producing seat movement relative to the vehicle and thereby limiting seat movement relative to the ground.

2. The assembly of claim 1, wherein the seat actuating members control vehicle seat movement in six directions.

3. The assembly of claim 1, wherein the seat actuating members also provide mechanical support for the vehicle seat.

4. The assembly of claim 3, further comprising one or more springs associated with the vehicle seat to aid the seat actuating members in mechanically supporting the vehicle seat.

5. The assembly of claim 1, wherein the seat actuating members provide the sole mechanical support for the vehicle seat.

6. The assembly of claim 1, wherein the the control system includes a controller electrically connected to the seat actuating member and to the sensors.

7. The assembly of claim 6, wherein the the controller includes a microprocessor.

8. The assembly of claim 6, wherein the controller is programmed so that when the operator leaves the seat, the seat will automatically rotate, easing entry when the seat is next used.

9. The assembly of claim 1, wherein the sensors for monitoring vehicle movement are positioned at remote locations from the sensors for monitoring vehicle seat movement.

10. The assembly of claim 1, wherein the seat actuating members comprise hydraulic cylinders.

11. The assembly of claim 10, further comprising valve mechanisms associated with the hydraulic cylinders and responsive to the control system, wherein control signals to the valve mechanisms operably control the hydraulic cylinders.

12. The assembly of claim 1, wherein the seat actuating members comprise six hydraulic cylinders connected to upper and lower rigid frames, and wherein the upper frame is rigidly connected to the vehicle seat.

13. The assembly of claim 1, wherein the seat actuating members include air cylinders.

14. The assembly of claim 1, wherein the seat actuating members comprise linear actuators including a motor and a plurality of drive screws.

15. The assembly of claim 1, wherein the seat actuating members are electromagnetically powered.

16. The assembly of claim 1, wherein the control system temporarily disables the seat actuating members and causes them to remain in predetermined positions when the vehicle encounters extreme movement conditions, as determined by the control system.

17. The assembly of claim 16, wherein during extreme movement conditions of the vehicle a secondary, passive vehicle seat support system is activated or continues to operate.

18. A vehicle seat and active suspension assembly for limiting movement of the vehicle seat in six directions comprising:

a plurality of seat actuating members operatively associated with the vehicle seat, the actuating members being adapted to control six different aspects of movement of the seat with respect to the vehicle and to support a load applied to the seat;

movement sensors for monitoring movement of the vehicle and the vehicle seat;

position sensors for monitoring movement of the seat actuating members; and

a control system to generate a counter movement of the seat actuating members in response to feedback from the sensors, producing seat movement relative to the vehicle and thereby limiting seat movement relative to the ground.

19. The assembly of claim 18, wherein the movement sensors include linear variable displacement transducers.

20. The assembly of claim 18, wherein the movement sensors include accelerometers.

21. The assembly of claim 18, wherein the position sensors include voltage detectors.

22. A vehicle seat and low-profile, active suspension assembly for limiting movement of the vehicle seat comprising:

a plurality of seat actuating members operatively associated with the vehicle seat to control six different aspects of movement of the seat with respect to a vehicle, the seat actuating members also providing mechanical support for a load applied to the vehicle seat;

sensors for monitoring movement of the vehicle, the vehicle seat, and the seat actuating members, the sensors generating signals indicative of vehicle movement;

an electronic control system for directing a counter movement of the actuators in response to the sensor signals, in order to produce seat movement relative to the vehicle movement and thereby limit seat movement relative to the ground; and

wherein the seat actuating members are positioned below the vehicle seat and the overall height of the suspension system is less than about one foot.

23. The seat assembly of claim 22, wherein the seat actuating members can move the vehicle seat in two or more directions.

24. The seat assembly of claim 22, wherein the seat actuating members can move the vehicle seat in any of six directions.

25. A vehicle seat and low-profile, active suspension assembly for limiting movement of the vehicle seat comprising:

a plurality of seat actuating members operatively associated with the vehicle seat, the seat actuating members being adapted to control two or more different aspects of movement of the seat with respect to a vehicle, the seat actuating members also functioning as a mechanical support for a load applied to the vehicle seat;

sensors for monitoring movement of the vehicle and the seat actuating members, the sensors generating signals indicative of vehicle movement;

a control system to generate a counter movement of the seat actuating members in response to the sensor signals, to produce seat movement relative to the vehicle and thereby limit seat movement relative to the ground; and

wherein the seat actuating members are positioned below the vehicle seat and the overall height of the suspension system is about less than one foot.

26. A vehicle seat and active suspension assembly for limiting movement of the vehicle seat comprising:

a plurality of seat actuating members operatively associated with the vehicle seat, the actuating members being adapted to control six different aspects of movement of the seat with respect to a vehicle, and to support a load applied to the seat;

sensors for separately monitoring movement of the vehicle, the vehicle seat, and the seat actuating members, the sensors generating signals indicative of vehicle movement; and

a control system to generate a counter movement of the seating actuating members in response to the sensor signals, in order to produce seat movement relative to the vehicle and thereby reduce seat movement relative to the ground.

27. A vehicle seat and active suspension assembly for limiting movement of the vehicle seat comprising:

a plurality of seat actuating members operatively associated with the vehicle seat, the seat actuating members adapted to control six different aspects of movement of the seat with respect to a vehicle, the seat actuating members also providing mechanical support for a load applied to the vehicle seat;

sensor means for monitoring movement of the vehicle and the seat actuating means, the sensor means generating signals indicative of vehicle movement; and

an electronic control system to generate a counter movement of the seat actuating members in response to the sensor means signals, to produce seat movement relative to the vehicle and thereby limit seat movement relative to the ground.

28. A vehicle cab and active suspension assembly for limiting movement of the vehicle cab in six directions comprising:

a plurality of cab actuating members operatively associated with the vehicle cab, the actuating members being adapted to control six different aspects of movement of the cab with respect to the vehicle, the cab actuating members also providing mechanical support for a load applied to the vehicle cab;

a plurality of sensors for monitoring movement of the vehicle, the vehicle cab, and the cab actuating members, the sensors generating signals indicative of vehicle movement; and

an electronic control system to generate a counter movement of the cab actuator members in response to the sensor signals, to produce cab movement relative to the vehicle and thereby reduce cab movement relative to the ground.

29. A method using a vehicle seat and active suspension assembly for limiting vehicle seat movement in response to movement of a vehicle on which the assembly is mounted, comprising the steps of:

providing a plurality of seat actuating members operatively associated with the vehicle seat, the seat actuating members being adapted to control six different aspects of movement of the seat with respect to the vehicle, the seat actuating members also providing mechanical support for a load applied to the vehicle seat;

providing a plurality of sensors for monitoring movement of the vehicle, the vehicle seat, and the seat actuating members, the sensors generating signals indicative of vehicle movement;

providing a control system in electrical communication with the sensors and the seat actuating members; and

wherein the control system receives and processes the sensor signals, and responsively directs a counter movement of the seat actuating members to produce seat movement relative to the vehicle and thereby reduce seat movement relative to the ground.

30. A vehicle seat and active suspension assembly for limiting movement of the vehicle seat comprising:

six seat actuating members operatively associated with the vehicle seat, the actuating members being adapted to control six different aspects of movement of the seat with respect to the vehicle and to support a load applied to the seat;

at least two rigid upper and lower platforms for mounting the six seat actuating members;

sensors for monitoring movement of the vehicle and the seat actuating members, the sensors generating signals indicative of vehicle movement; and

a control system to generate a counter movement of the seat actuating members in response to the sensor signals, producing seat movement relative to the vehicle and thereby reducing seat movement relative to the ground.

31. A vehicle seat and active suspension assembly for limiting movement of the vehicle seat comprising:

seat actuating members operatively associated with the vehicle seat, the actuating members adapted to control six different aspects of movement of the seat with respect to the vehicle and to support a load applied to the seat;

at least two rigid upper and lower platforms for mounting the seat actuating members, the upper and lower platforms being generally triangular-shaped;

sensors for monitoring movement of the vehicle and the seat actuating members, the sensors generating signals indicative of vehicle movement; and

a control system to generate a counter movement of the seat actuating members in response to the sensor signals, producing seat movement relative to the vehicle and thereby reducing seat movement relative to the ground.

32. The assembly of claim 31, wherein at least one base of each of the generally triangular-shaped platforms is generally parallel to the other base.

33. The assembly of claim 31, wherein a base of one of the generally triangular-shaped platforms is generally perpendicular to the direction in which the vehicle seat is facing.